LEMON Manuals: Even more car manuals for everyone
Home >> Land Rover >> 2022 >> Defender 110 S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Battery, Mounting And Cables - Vehicles With: PHEV -- Defender/L663) >> Battery, Mounting And Cables - Vehicles With: PHEV (G2608197) >> Removal And Installation >> PHEV Battery (G2769713) >> Installation

PHEV Battery (G2769713): Installation

WARNING: This page is about a different variant/trim than selected.
  1. NOTE: Only complete this step if previously removed.
    G14517806Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool JLR-415-112 on the PHEV  battery.

      Special Tool(s): JLR-415-112 

  2. CAUTION:
    • This step requires the aid of another technician.
    • Take extra care not to damage the surrounding components.
    G15311265Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • With assistance, install the PHEV  battery.

      General Equipment: Hydraulic jib crane 

    • Remove the special tool JLR-415-112 from the PHEV  battery.

      Special Tool(s): JLR-415-112 

    • Install and tighten the 6 PHEV  battery bolts.

      Torque  : 48 Nm 

    • Reposition the ground cable in the correct location.
    • Install and tighten the ground cable bolt.

      Torque  : 24 Nm 

    • Reposition the 2 coolant hoses in the correct location.
    • Install the 2 coolant hose clips.
  3. G15311266Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Use the Jaguar Land Rover approved diagnostic equipment to perform the EV  system bonding test.
    • A) Connect the probe to the casing of the PHEV  battery.
    • B) Connect the probe to the ground point.
    • The bonding test can only be passed if a reading of under 50 milliohms is achieved. Any measurement above this must be investigated.

      General Equipment: Jaguar Land Rover approved diagnostic equipment 

    • Reposition the HV  cable and antenna assembly in the correct location.
    • Install and tighten the 2 bolts.

      Torque  : 9 Nm 

  4. Reposition the second row seat backrests.
  5. Fill the PHEV  battery cooling system.

    Refer to: PHEV BATTERY COOLING SYSTEM DRAINING AND VACUUM FILLING 

  6. WARNING: Jaguar Land Rover (JLR) EVAP  trained technicians only.
    G12528295Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Power Up the HV  system. Only technicians qualified to EVAP  level or higher are allowed to complete this step of the procedure.

    Refer to: PHEV POWER DOWN/UP - HANDHELD