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Home >> Land Rover >> 2022 >> Defender 110 S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Battery, Mounting And Cables - Vehicles With: PHEV -- Defender/L663) >> Battery, Mounting And Cables - Vehicles With: PHEV (G2608197) >> Removal And Installation >> Inverter (G2769924) >> Removal

Inverter (G2769924): Removal

WARNING: This page is about a different variant/trim than selected.
WARNING:
  • If the vehicle has been powered down, do not power up the vehicle until all the bonding points have been tested.
  • It is the responsibility of the Electric Vehicle Authorised Person (EVAP) to make sure they comply with any local legislation for work on High Voltage (HV)
  • The approved Personal Protective Equipment (PPE) must be worn where indicated within this procedure and not removed unless indicated within a step. All items of PPE  must be checked for signs of damage before each use, if damaged, replacement PPE  must be obtained before doing this procedure.
  • Be prepared to collect escaping coolant.
CAUTION:
  • Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
  • Make sure all the HV  connectors, ground points and locating points are clean and free from foreign material before disconnecting and connecting.
NOTE:
  • Permit To Work (PTW) documents must be kept for a minimum of 5 years.
  • This procedure contains some variation in the illustration depending on the vehicle specification, but essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  1. It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle (EV) Safety Rules.

    Refer to: ELECTRIC VEHICLE SAFETY RULES (G2324544)  .

  2. Raise and support the vehicle on a suitable 2 post lift.

    Refer to: JACKING AND LIFTING

  3. Before handling any HV  connectors the person(s) completing this procedure must refer to the 'High Voltage Electrical Connector Operation and Inspection' document.

    Refer to: the appropriate service information

  4. WARNING: Jaguar Land Rover (JLR) EVAP  trained technicians only.
    G12528295Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Power Down the HV  system. Only technicians qualified to EVAP  level are allowed to perform this procedure. It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle Safety Rules.

    Refer to: PHEV POWER DOWN/UP - HANDHELD 

  5. WARNING: JLR  Electric Vehicle Competent Person (EVCP) trained technicians only.
    G12528294Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    This procedure involves work on components associated with the HV  system. Only technicians qualified to EVCP  level or higher are allowed to perform this procedure. It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle Safety Rules.

    Refer to: ELECTRIC VEHICLE SAFETY RULES (G2324544)  .

  6. Drain the engine cooling system.

    Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING

  7. Remove the exhaust system.

    Refer to: EXHAUST SYSTEM

  8. G15311301Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove and discard the push on steel clip.
    • Remove the 5 bolts.
    • Remove the front exhaust tunnel heatshield.
  9. G15311302Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 3 bolts.
    • Remove the center exhaust tunnel heatshield.
  10. G15311303Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 10 bolts.
    • Remove the rear exhaust tunnel heatshield.
  11. G15311304Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 nuts.
    • Remove the bolt.
    • Release the 2 clips.
    • Disconnect the 2 coolant hoses.
    • Reposition the 2 coolant pipes away from the inverter lower shield.
  12. G15311305Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 nuts.
    • Remove the 3 bolts.
    • Remove the inverter lower shield.
  13. G15311306Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the wiring harness clip.
    • Disconnect the inverter electrical connector.
  14. CAUTION: Take extra care not to damage the component.
    G15311307Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Disconnect the 3-phase HV  cable.
  15. G15311308Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the HV  inverter cable.

  16. G15311309Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the breather pipe.

  17. G15311310Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the ground cable bolt.
    • Reposition the ground cable away from the inverter.
  18. NOTE: This step requires the aid of another technician.
    G15311311Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 6 bolts.
    • With assistance, remove the inverter.
  19. NOTE: Do not disassemble further, if the component has been removed for access only
    G15311312Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 2 coolant hoses.