Charging Socket Plug Lock (G2781482): Removal
WARNING: This page is about a different variant/trim than selected.
WARNING:
- It is the responsibility of the Electric Vehicle Authorised Person (EVAP) to make sure they comply with any local legislation for work on High Voltage (HV)
- The approved Personal Protective Equipment (PPE) must be worn where indicated within this procedure and not removed unless indicated within a step. All items of PPE must be checked for signs of damage before each use, if damaged, replacement PPE must be obtained before doing this procedure.
CAUTION:
- Make sure all the HV connectors, ground points and locating points are clean and free from foreign material before disconnecting and connecting.
- Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
NOTE:
- Permit To Work (PTW) documents must be kept for a minimum of 5 years.
- This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
- This procedure contains illustrations showing certain components removed to provide extra clarity.
- It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle (EV) Safety Rules.
Refer to: ELECTRIC VEHICLE SAFETY RULES (G2324544) .
- Before handling any HV
connectors the person(s) doing this procedure must refer to the HV
electrical connector operation and inspection document.
Refer to: the appropriate service information
This procedure involves work on components associated with the High Voltage HV system. Only technicians qualified to EVAP or higher are allowed to do this procedure.
- Raise and support the vehicle on a suitable 2 post lift.
Refer to: JACKING AND LIFTING
- Remove the charging socket flap.
Refer to: CHARGING SOCKET FLAP
- Remove the diagnostic module tank leakage pump.
Refer to: DIAGNOSTIC MODULE TANK LEAKAGE PUMP - INGENIUM I4 2.0L PETROL - PHEV
Release the 7 HV wiring harness clips.
-
NOTE: If equipped.
- Remove the ground cable nut.
- Release the ground cable.
-
NOTE: If equipped.
- Remove the 2 ground cable nuts.
- Release the 2 ground cables.
- Open the cover.
- Release the emergency release cable.
-
CAUTION: Take extra care not to damage the component.
- Remove the 2 nuts.
- Remove the 2 bolts.
- Reposition the charging socket assembly to get access to the charging socket plug lock.
- Disconnect the electrical connector.
- Remove the 2 bolts.
- Remove the charging socket plug lock.
- Release the charging socket plug lock release cable.
- Remove the charging socket plug lock release cable as illustrated.