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Home >> Land Rover >> 2021 >> Range Rover Velar R-Dynamic HSE >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 9 (Fuel Charging And Controls - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol PHEV -- Range Rover Velar/L560) >> Fuel Charging And Controls - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV >> Removal And Installation >> High Pressure Fuel Pump (G2043272) >> Removal

High Pressure Fuel Pump (G2043272): Removal

WARNING: This page is about a different variant/trim than selected.
WARNING: Residual pressure may still be present in the fuel system when disconnecting a fuel line. Make sure to cover the fuel line connection with a lint free cloth to capture any escaping fuel.
CAUTION: Extreme cleanliness must be exercised when handling these components. Make sure that all tools and the surrounding area is clean before commencing work.
NOTE:
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustration showing certain components removed to provide extra clarity.
  1. Always follow the fuel system health and safety precautions, when carrying out any repairs to the fuel system.

    Refer to: PETROL AND PETROL-ETHANOL FUEL SYSTEMS HEALTH AND SAFETY PRECAUTIONS

  2. Release the fuel pressure.

    Refer to: FUEL SYSTEM PRESSURE RELEASE

  3. Disconnect the startup battery ground cable.

    Refer to: SPECIFICATIONS

  4. G12009079Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the engine cover.

  5. G12010521Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the Noise, Vibration and Harshness (NVH) material.

  6. CAUTION: Discard the clips if damaged or worn.
    G12009356Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the coolant hose and wiring harness clips.

  7. G12009357Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the High Pressure (HP) fuel pump electrical connector.

  8. G12004915Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the engine lifting eye.

  9. G12009359Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect and reposition the engine wiring harness.

  10. Clean all the fuel line unions and the surrounding area before working on the fuel system.

    Refer to: FUEL INJECTION COMPONENT CLEANING

  11. WARNING: Residual pressure may still be present in the fuel system when disconnecting a fuel line. Make sure to cover the fuel line connection with a lint free cloth to capture any escaping fuel.
    CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
    G14287013Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Carefully release the HP  fuel line. Wait until the residual pressure is fully released.
    • Disconnect the HP  fuel line from the high pressure pump.
  12. WARNING: Residual pressure may still be present in the fuel system when disconnecting a fuel line. Make sure to cover the fuel line connection with a lint free cloth to capture any escaping fuel.
    CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
    G14287014Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Carefully release the Low Pressure (LP) fuel line. Wait until the residual pressure is fully released.
    • Disconnect the LP  fuel line from the high pressure pump.
  13. WARNING: Residual pressure may still be present in the fuel system when disconnecting a fuel line. Make sure to cover the fuel line connection with a lint free cloth to capture any escaping fuel.
    CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
    G14287051Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the LP  fuel line connector.

  14. WARNING: Residual pressure may still be present in the fuel system when disconnecting a fuel line. Make sure to cover the fuel line connection with a lint free cloth to capture any escaping fuel.
    CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
    G14287052Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the 2 fuel lines.

  15. CAUTION: Loosen each of the bolts half a turn at a time until the spring tension is fully released.
    G11718459Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the HP  fuel pump. Discard the bolts.

  16. G11718460Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the HP  fuel pump O-ring seal.

  17. CAUTION: Note the orientation of the component prior to removal.
    G11718461Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and inspect the HP  fuel pump tappet, replace if damaged or worn.

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