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Home >> Land Rover >> 2021 >> Range Rover Velar R-Dynamic HSE >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 8 (Engine Cooling - INGENIUM I4 2.0L PETROLL/INGENIUM I4 2.0L Petrol PHEV -- Range Rover Velar/L560) >> Engine Cooling - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV >> Removal And Installation >> Cooling Module - Vehicles With: PHEV (G2861047) >> Removal

Cooling Module - Vehicles With: PHEV (G2861047): Removal

WARNING: This page is about a different variant/trim than selected.
WARNING:
  • Make sure the engine cooling system is cool prior to doing this procedure.
  • Be prepared to collect escaping coolant fluids.
CAUTION:
  • The desiccant bag need only be changed under the following circumstances: There is dirt in the refrigerant circuit (For example: compressor seizure), the system is leaking and refrigerant has been lost to atmosphere, or the refrigerant circuit has been open more than 24 hours, due to repair.
  • Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
  • Engine coolant will damage the paint finished surfaces. If spilt, immediately remove the coolant and clean the area with water.
NOTE:
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  1. WARNING: Jaguar Land Rover (JLR) Electric Vehicle Competent Person (EVCP) trained technicians only.
    G12528294Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    This procedure involves work on components associated with the High Voltage (HV) system. Only technicians qualified to EVCP  level or higher are allowed to complete this procedure.

  2. Disconnect the 12 V system.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .

  3. Raise and support the vehicle on a suitable 2 post lift.

    Refer to: JACKING AND LIFTING .

  4. Evacuate the Air Conditioning (A/C) system.

    Refer to: AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING .

  5. Drain the Plug-in Hybrid Electric Vehicle (PHEV) battery cooling system.

    Refer to: PHEV BATTERY COOLING SYSTEM DRAINING AND VACUUM FILLING .

  6. Partially drain the engine cooling system.

    Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING .

  7. With assistance, remove the front bumper.

    Refer to: FRONT BUMPER .

  8. Remove the engine undershield.

    Refer to: ENGINE UNDERSHIELD .

  9. G14499030Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 5 bolts.
    • Remove the front bumper insulator.
  10. CAUTION: Take extra care when releasing the clips.
    G14498724Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector.
    • Release the 2 wiring harness clips.
    • Remove the 2 fasteners.
    • Remove the upper active grille air shutter at the 3 clips.
  11. CAUTION: Take extra care when releasing the clips.
    G14498780Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector.
    • Release the wiring harness clip.
    • Remove the 8 screws.
    • Remove the lower air deflector at the 3 clips.
  12. CAUTION: Take extra care when releasing the clips.
    G14498781Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector.
    • Remove the 3 screws.
    • Release the 2 clips.
    • Remove the lower active grille air shutter as illustrated.
  13. G14498782Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the 2 wiring harness clips.

  14. G14499035Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the electrical connector clip.

  15. G14498783Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the cooling module protector.
  16. G14499037Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 2 coolant hoses from the PHEV  battery coolant radiator.

  17. G14498784Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 2 coolant hose connectors from the charge air radiator.

  18. G14286110Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Remove the nut.
    • Release the 2 A/C  pipes from the A/C  condenser.
    • Remove and discard the 4 O-ring seals.
  19. CAUTION: Take extra care not to damage the component.
    G14499040Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the 2 clips.
    • Disconnect the 2 coolant pipe connectors.
    • Remove the coolant pipe.
  20. Remove the intake air resonator.

    Refer to: INTAKE AIR RESONATOR .

  21. G14499041Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 2 upper coolant hoses from the radiator.

  22. G14499042Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the dirty air duct at the 7 clips.

  23. G14499043Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 2 electrical connectors.

  24. G14499044Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the right lower coolant hose from the radiator.
    • Release the 4 coolant hose clips.
  25. G14498747Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector from the charge air cooler coolant pump.
    • Remove the bolt.
    • Release the charge air cooler coolant pump.
  26. G14499046Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Release the coolant hose clip.
    • Release the cooling system swirl pot.
  27. G14499047Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the left lower coolant hose from the radiator.

  28. G14498725Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the electrical connector clip.
    • Release the 2 wiring harness clips.
  29. Remove the front right wheel arch liner.

    Refer to: FRONT WHEEL ARCH LINER .

  30. G14499049Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 2 coolant hoses from the auxiliary radiator.

  31. G14499050Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the auxiliary radiator.
  32. CAUTION:
    • Make sure that the cooling module is properly supported before removing the bolts.
    • Use a suitable tool to support the cooling module.
    G14499051Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the 2 lower mounting brackets.
  33. CAUTION:
    • Make sure that the cooling module is properly supported before removing the bolts.
    • Use a suitable tool to support the cooling module.
    G14499052Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the 2 cooling module support brackets.
  34. WARNING: This step requires the aid of another technician.
    CAUTION: Take extra care not to damage the component.
    G14499053Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    With assistance, remove the cooling module.

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