Camshaft Carrier (G2172631): Installation
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NOTE: This step is only required if previously removed.
- Install the inlet camshaft.
- Install the camshaft bearing caps into the previously noted position. Lubricate the camshaft and the camshaft bearing caps with a small quantity of clean engine oil.
- Tighten the 10 camshaft bearing cap bolts following the tightening sequence as illustrated.
Torque : 11 Nm
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NOTE: This step is only required if previously removed.
- Install the exhaust camshaft.
- Install the camshaft bearing caps into the previously noted position. Lubricate the camshaft and the camshaft bearing caps with a small quantity of clean engine oil.
- Tighten the 10 camshaft bearing cap bolts following the tightening sequence as illustrated.
Torque : 11 Nm
- NOTE: This step is only required if previously removed.
Install the oil filler pipe and tighten the retaining bolt to the correct torque. Make sure that a new O-ring seal is installed.
Renew Part: Oil fill pipe O-ring seal Quantity: 1 .
Torque : 12 Nm
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NOTE: This step is only required if previously removed.
Install the Camshaft Position (CMP) sensors.
Torque : 8 Nm
- Install a new camshaft carrier gasket.
Renew Part: Camshaft carrier gasket Quantity: 1 .
- Install the valve cover.
- Install and tighten the bolts in the sequence illustrated to the joining torque figure.
Torque : 10 Nm
- Tighten the bolts in the sequence illustrated to the final torque figure.
Torque : 28 Nm
- Install the coolant bypass hose into the correct position. Tighten the 2 retaining nuts to the correct torque.
Torque : 8 Nm
- Install the 2 engine cover support mounts and tighten to the correct torque.
Torque : 6 Nm
- Install the fuel injection pump and tighten the 2 bolts to the correct torque.
Torque : 12 Nm
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- Install the wiring harness into the correct position.
- Install the 2 retaining bolts and tighten to the correct torque.
Torque : 6 Nm
- Connect the 8 electrical connectors.
- Install the high pressure fuel pump.
Refer to: HIGH PRESSURE FUEL PUMP (G2043272) .
- Install the accessory drive belt.
Refer to: ACCESSORY DRIVE BELT .
- Install the evaporative emission canister purge valve.
Refer to: EVAPORATIVE EMISSION CANISTER PURGE VALVE .
- Install the oil separator and crankcase vent assembly.
Refer to: VALVE COVER VENT OIL SEPARATOR .
Refer to: VALVE COVER VENT OIL SEPARATOR .
- Install the fuel injectors.
Refer to: FUEL INJECTORS .
- Install the Continuous Variable Valve Lift (CVVL) assembly.
Refer to: CONTINUOUS VARIABLE VALVE LIFT .
- Install the upper timing chain.
Refer to: UPPER TIMING CHAIN - REMOVE FOR ACCESS .
- Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .