Engine - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV (G2523489)

LUBRICANTS, FLUIDS, SEALERS AND ADHESIVES SPECIFICATIONS

	SPECIFICATIONS
Sealant	Loctite 5970 BM Black
Engine Oil	SAE 0W-20 STJLR.03.5006

CAPACITIES SPECIFICATIONS

	LITERS
Engine oil and filter, initial fill	7.9
Engine oil, service fill with oil filter change	7.02
Engine oil, service fill without oil filter change	6.72

GENERAL SPECIFICATIONS

ITEM	SPECIFICATION
Type	2.0 litre, inline 4, turbocharged and intercooled petrol engine, tandem overhead camshaft, 4 valves per cylinder
Cylinder arrangement	Inline 4
Cylinder numbering	No. 1 from the accessory drive end
Bore - nominal	83.0 mm (3.270 in)
Stroke	92.29 mm (3.633 in)
Capacity	1997 cm3 (121.9 in3 )
Firing order	1 - 3 - 4 - 2
Spark plug gap	0.7-0.8 mm
Direction of rotation	Clockwise viewed at FEAD
Compression ratio - Low and Mid spec	10.5:1
Compression ratio - High spec	9.5:1
Cylinder head maximum  permitted warp (flatness specification)	0.2 mm (0.008 in)
Cylinder block maximum  permitted warp (flatness specification)	0.15 mm (0.006 in)
Maximum power/torque - Low spec
Maximum power	147 kW (200 PS) @ 5500 rpm
Maximum Torque	320 Nm (236 lb/ft) @ 1300 - 4000 rpm
Maximum power/torque - Mid spec
Maximum power	184 kW (250 PS) @ 5500 rpm
Maximum Torque	365 Nm (269 lb/ft) @ 1200 - 4500 rpm
Maximum power/torque - High spec
Maximum power	221 kW (300 PS) @ 5500 rpm
Maximum Torque	400 Nm (295 lb/ft) @ 1500 - 4500 rpm
Crankshaft end play:
Minimum	0.15 mm
Maximum	0.35 mm
Main bearing clearance:
Minimum	0.030 mm
Maximum	0.054 mm

Torque Specifications 

NOTE:

• A  - refer to the procedure for correct torque sequence.
• Components marked with green color are replacement parts.

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Crankshaft main bearing cap bolts	A**		A**		-
2	Connecting rod cap bolts	Stage 1: 20	Stage 2: 125°	Stage 1: 15	Stage 2: 125°	-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Piston cooling jet bolts	12		9		-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	"A" Windage tray bolts	12		9		-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Oil pump bolts	25		18		-
2	Oil pump chain sprocket bolt	Stage 1: 60	Stage 2: 90°	Stage 1: 44	Stage 2: 90°	-
3	Oil pump pick-up pipe bolts	12		9		-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	"A" Shoulder screw (M8x57)	Stage 1: 10	Stage 2: 25	Stage 1: 7	Stage 2: 18	-
2	"A" Oil pan bolts (M8x35)	25		18		-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Cylinder head bolts (M11x1.5)	A**		A**		-
2	Cylinder head bolt (M8x100)	25		18		-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
6	"A" Camshaft carrier bolts	Stage 1: 10	Stage 2: 28	Stage 1: 7	Stage 2: 21	-
7	"A" Camshaft cap bolts	11		8		-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Primary timing chain lube jet bolt	12		9		-
2	Balance shaft bolts	52		38		-
3	Front right block plug	32		24		-
4	Rear right block plug	15		11		-
5	Thrust collar bolts	12		9		-
6	Intermediate gear nut	Stage 1: 20	Stage 2: 50°	Stage 1: 15	Stage 2: 50°	-
7	Front left block plug	15		11		-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Secondary timing chain upper guide bolt	12		9		-
2	Variable Camshaft Timing (VCT) bolt	Stage 1: 25	Stage 2: 60°	Stage 1: 18	Stage 2: 60°	-
3	Secondary timing chain lube jet bolt	12		9		-
4	Secondary timing chain tensioner	55		41		-
5	Primary timing chain tensioner bolts	11		8		-
6	Primary timing chain lever bolt	11		8		-
7	Primary timing chain guide bolts	25		18		-
8	Timing chain idler sprocket bolt	35		26		-
9	Secondary timing chain lever bolt	25		18		-
10	Secondary timing chain guide bolt	25		18		-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Cylinder head to lower timing cover bolts	12		9		-
2	"A" Lower timing cover Torx bolts (M8x30)	25		18		-
3	"A" Lower timing cover bolts (M8x35)	25		18		-

COMPONENT TORQUE LOCATION
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NON MILD HYBRID ELECTRIC VEHICLES - TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	"A" Drive plate bolts	Stage 1: 30	Stage 2: 120°	Stage 1: 22	Stage 2: 120°	-

PLUG IN HYBRID ELECTRIC VEHICLES - TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
2	"A" Dual mass flywheel bolts	Stage 1: 30	Stage 2: 120°	Stage 1: 22	Stage 2: 120°	-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Upper timing chain	12		9		-
2	Engine cover mounting bracket bolt	12		9		-
3	VCT  solenoid bolts	9		-		80

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	"A" Continuous Variable Valve Lift (CVVL) bolts	12		9		-
2	"A" Engine vent oil separator bolts	12		9		-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Purge valve bracket bolt	12		9		-
2	Fuel rail bolts	30		22		-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Fuel line bracket bolt	12		9		-
2	Low Pressure (LP) fuel line mount bolts	12		9		-
3	Fuel line unions	20		15		-
4	Fuel pump bolts	12		9		-

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Spark plugs	23		17		-

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Ignition coil bolts	8		-		71

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Oil filler bolt	8		-		71
2	Fuel pump bracket bolts (M8x25)	25		18		-
3	Fuel pump bracket bolt (M10x30)	48		35		-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Engine coolant separator bolts	12		9		-
2	Wiring harness bracket bolts	12		9		-
3	Coolant outlet tube bolt	12		9		-
4	Noise, Vibration and Harshness (NVH) material bolt	12		9		-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Oil filter housing pressure sensor	15		11		-
2	Oil filter cap	25		18		-
3	Oil filter housing bolts	12		9		-
4	Cylinder head temperature sensor	11		8		-
5	"A" Oil cooler retaining bolts	25		18		-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Turbocharger studs	18		13		-
2	Engine lifting bracket bolt (M8x25)	25		18		-
3	Engine lifting bracket bolt (M10x30)	48		35		-
4	"A" Turbocharger nuts	25		18		-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Turbocharger heatshield bolts (M6x14)	9		-		80
2	Turbocharger oil feed pipe banjo bolts	18		13		-
3	Turbocharger heatshield bolt (M6x25)	9		-		80
4	Turbocharger oil return pipe bolt	11		8		-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Coolant pipe to cylinder head retaining bolts	12		9		-
2	Cooling hose to turbocharger bolt	10		7		-
3	Coolant pump inlet elbow bolts	12		9		-

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Left engine mount bracket bolts	60		44		-
2	Right engine mount bracket bolts	60		44		-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Rear knock sensor bolt	12		9		-
2	"A" Intake manifold bolts	12		9		-

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Piston cooling jet solenoid bolt	12		9		-
2	Thermostat bolts	12		9		-

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Vacuum take-off tube bolt	5		-		44
2	Cylinder block heater	55		41		-
3	Front knock sensor bolt	20		15		-
4	Cylinder block temperature sensor	11		8		-
5	Crankshaft Position Sensor (CKP) bolt	8		-		71
6	Electric throttle bolts	12		9		-

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Engine lifting bracket bolts	25		17		-
2	Coolant bypass hose retaining bolts	8		-		71

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Coolant bypass hose retaining nuts	8		-		71
2	Manifold Absolute Pressure and Temperature sensor (MAPT) bolt	5		-		44
3	Oil level gauge pipe bolt	7		-		62

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Engine wiring harness ground bolt	10		7		-
2	Engine cover support mounts	6		-		53
3	Engine wiring harness retaining nuts	6		-		53

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

NON MILD HYBRID ELECTRIC VEHICLES - TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Air Conditioning (A/C) compressor bolts	25		18		-

PLUG IN HYBRID ELECTRIC VEHICLES - TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
2	A/C  compressor bolts	25		18		-
3	A/C  compressor bracket bolts	25		18		-

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Coolant pipe to cylinder head retaining bolt	12		9		-
2	Engine wiring harness support bracket retaining bolts	10		7		-

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

NON MILD HYBRID ELECTRIC VEHICLES - TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Coolant pump retaining bolts	12		9		-
2	Crankshaft front oil seal	26		19		-
3	Generator bolts	47		35		-
4	"A" Engine front cover bolts	12		9		-

PLUG IN HYBRID ELECTRIC VEHICLES - TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
5	Coolant pump retaining bolts	12		9		-
6	"A" Engine front cover M8 and M10 Torx bolts	25		18		-
7	Generator bolts	47		35		-
8	Crankshaft front oil seal	26		19		-
9	"A" Engine front cover M6 bolts	12		9		-

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

NON MILD HYBRID ELECTRIC VEHICLES - TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Coolant pump pulley retaining bolts	25		18		-
2	Coolant pipe to cylinder head retaining bolts	25		18		-
3	Accessory belt center idler pulley bolt	25		18		-
4	Accessory belt left idler pulley bolt	48		35		-
5	Crankshaft pulley bolts	Stage 1: 37	Stage 2: 90°	Stage 1: 27	Stage 2: 90°	-
6	Accessory belt tensioner bolt	47		35		-

PLUG IN HYBRID ELECTRIC VEHICLES - TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
7	Coolant pump pulley retaining bolts	25		18		-
8	Coolant pipe to cylinder head retaining bolt	35		25		-
9	Accessory belt tensioner bolts	47		35		-
10	Crankshaft pulley bolts	Stage 1: 37	Stage 2: 90°	Stage 1: 27	Stage 2: 90°	-

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

TORQUE SPECIFICATIONS

	DESCRIPTION	NM		LB-FT		LB-IN
1	Camshaft Position Sensor (CMP) bolt	8		-		71
2	Intake air resonator bolt	9		-		80