LEMON Manuals: Even more car manuals for everyone
Home >> Land Rover >> 2021 >> Range Rover Velar R-Dynamic HSE >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 6 (Engine - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol PHEV -- Range Rover Velar/L560 (Specifications - Removal & Installation))) >> Engine - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV >> Removal And Installation >> Engine Front Cover (G2046459) >> Installation

Engine Front Cover (G2046459): Installation

WARNING: This page is about a different variant/trim than selected.
  1. CAUTION:
    • Inspect the front cover and replace if necessary.
    • Make sure that the surface of the front cover and the engine is clean and free of foreign material.
    • Steps 1-4 must be completed within 7 minutes of starting to apply the RTV.
    G14054862Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Apply RTV sealant in the position shown.

    Refer to: SPECIFICATIONS .

  2. G14515815Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the engine front cover.
    • Use the front cover alignment tool to align the front cover.

      Special Tool(s): JLR-303-1672 

  3. CAUTION: Do not fully tighten the bolts at this stage.
    G14054864Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and finger tighten the 4 bolts.

  4. CAUTION: Continuous forward pressure must be applied on the tool.
    G14054865Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Fully tighten the 4 bolts in the sequence illustrated.

    Torque  : 12 Nm 

  5. CAUTION: This step must be completed within 40 minutes of starting to apply the RTV.
    G14054866Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 8 bolts.

    Torque  : 12 Nm 

  6. G14054867Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the front cover alignment tool.

    Special Tool(s): JLR-303-1672 

  7. CAUTION: This step is only required if the front cover is re-used.
    G14054868Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool.

      Special Tool(s): JLR-303-1628 

    • Rotate the special tool and the crankshaft front seal 35° in a counter clockwise direction.
    • Remove the special tool and the crankshaft front seal.
    • Remove and discard the crankshaft front seal.
  8. CAUTION: This step is only required if the front cover is re-used.
    G14054869Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new crankshaft front seal to the special tool.

      Special Tool(s): JLR-303-1628 

      Renew Part: Crankshaft front oil seal Quantity: 1 . 

    • Install the special tool and the crankshaft front seal.
    • Rotate the crankshaft front seal and special tool 35° in a clockwise direction.
    • Remove the special tool.
  9. CAUTION: Make sure that the component is correctly located on to the dowel.
    G14098506Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the crankshaft pulley.
    • Install the crankshaft pulley special tool.

      Special Tool(s): JLR-303-1630 

  10. CAUTION: Tighten the bolts in a diagonal sequence.
    • Install and tighten 4 new crankshaft pulley retaining bolts.

      Renew Part: Crankshaft pulley bolts Quantity: 4 . 

      Torque 

      Stage 1: 37 Nm 

      Stage 2: 90° 

  11. Remove the crankshaft pulley special tool.
    • Install the front left accessory drive belt pulley.

      Torque  : 48 Nm 

    • Install the centre accessory drive belt pulley.

      Torque  : 25 Nm 

  14. Install the accessory drive belt.

    Refer to: ACCESSORY DRIVE BELT .

  15. Connect the 12 V system.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .

  16. Fill the engine with oil.

    Refer to: ENGINE OIL VACUUM DRAINING AND FILLING .

scientia non olet · About LEMON Manuals