Turbocharger (G2268876): Installation

WARNING: This page is about a different variant/trim than selected.

CAUTION: Make sure that the mating faces are clean and free of foreign material.

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Install a new turbocharger gasket.

Renew Part: Turbocharger to exhaust manifold gasket Quantity: 1 .
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- Install the turbocharger.
- Install and tighten the 2 nuts.
  Torque : 10 Nm
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Install and tighten the 2 nuts.

Torque : 10 Nm
Fig 1: Turbocharger Tightening Sequence
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Tighten the nuts in the sequence illustrated.

Torque : 25 Nm
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Connect the electrical connector.
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- Install 2 new O-ring seals.
  Renew Part: Turbocharger oil return pipe seals Quantity: 2 .
- Install the pipe in the sequence illustrated.
- Install and tighten the bolt.
  Torque : 11 Nm
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- Connect the pipe.
- Connect the electrical connector.
- Install the clip.
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Install and tighten the 2 bolts.

Torque : 25 Nm
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- Install a new gasket.
  Renew Part: Exhaust pipe to turbocharger gasket Quantity: 1 .
- Install and tighten a new clamp.
  Renew Part: Front exhaust clamp Quantity: 1 .
  
  Torque : 18 Nm
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- Install the 2 pipes.
- Install and tighten the bolt.
  Torque : 12 Nm
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- Install 2 new washers.
  Renew Part: Turbocharger oil feed pipe banjo bolt washers Quantity: 2 .
- Install the pipe.
- Install and tighten the bolt.
  Torque : 18 Nm
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- Install the heatshield.
- Install the clip.
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- Install the heatshield.
- Install and tighten the 3 bolts.
  Torque : 9 Nm
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- Install the heatshield.
- Install and tighten the 4 bolts.
  Torque : 9 Nm
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- Install the heatshield.
- Install and tighten the 2 bolts.
  Torque : 9 Nm
Fill and bleed the cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING .
Install the engine undershield.
Refer to: ENGINE UNDERSHIELD .
Install the intake air resonator.
Refer to: INTAKE AIR RESONATOR .
Connect the battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .
Check the engine oil level.
Refer to: SPECIFICATIONS .