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Home >> Land Rover >> 2021 >> Range Rover Velar R-Dynamic HSE >> Repair and Diagnosis >> External Pages >> Different car >> Section 6 (Fuel Charging And Controls - V8 S/C 5.0L Petrol -- Range Rover Velar/L560) >> Fuel Charging And Controls - V8 S/C 5.0L Petrol >> Removal And Installation >> Left Fuel Rail (G2244112) >> Installation

Left Fuel Rail (G2244112): Installation

WARNING: This page is about a different car, the 2020 Land Rover Range Rover Velar. However, it is still accessible from the selected car via links, so may be relevant.
  1. G11607553Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install new fuel injector O-ring seals to the 4 fuel injectors.

    Renew Part: Fuel Injector replacement kits Quantity: 4 . 

  2. G11587672Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install new Teflon seals on the lower tips of the 4 injectors from the fuel injector replacement kit.

    Special Tool(s): 310-198 

  3. G11587673Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Using the special tool, re-shape the Teflon seal.

    Special Tool(s): 310-199 

  4. G11587674Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install new fuel injector clamps to the 4 injectors from the fuel injector replacement kit.

  5. CAUTION: If a new cylinder head has been installed then the special tool 310-200-02 without the thread must be used to install the fuel rail.
    G11688967Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the special tool.

    Special Tool(s): 310-200-01  , 310-200-02 

  6. CAUTION:
    • Make sure that the area around the open fuel injector ports are clean and free of foreign material and lubricant prior to installing the fuel injector(s).
    • When installing the fuel injector(s), make sure that the Teflon seal is clean and free of foreign material and lubricant.
    G11688968Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 4 fuel injectors.

  7. CAUTION:
    • If new fuel injectors are installed, a new injector clamp must be installed.
    • Make sure that the fuel injector is aligned and installed into the fuel rail correctly, as noted in the removal step.
    • Tighten the fuel rail bolts a turn at a time until the correct torque is achieved.
    NOTE:
    • Lubricate the fuel injector O-ring seals with clean engine oil.
    • Do not fully tighten the bolts at this stage.
    G11688969Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the fuel rail and the 2 bolts.

  8. G11688970Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the special tool.

    Remove the Special Tool(s): 310-200-01  , 310-200-02 

  9. NOTE: Do not fully tighten the bolts at this stage.
    G11688971Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 2 bolts.

  10. Fig 1: Fuel Rail Tightening Sequence
    G11689048Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the 4 bolts in the sequence illustrated.

    Torque  : 30 Nm 

  11. G11688957Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Using the special tool, install the 4 spark plugs.

    Special Tool(s): 303-1450 

    Torque  : 22 Nm 

  12. G11688956Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 4 ignition coils.
    • Install and tighten the 4 bolts.

      Torque  : 7 Nm 

  13. G11688955Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the 8 electrical connectors.

  14. Install the engine undershield.

    Refer to: ENGINE UNDERSHIELD .

  15. CAUTION: Lubricate only the union threads with clean engine oil.
    NOTE: Do not tighten at this stage.
    G14287860Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the fuel line and the 4 bolts.

  16. G14287860Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the 4 bolts and 2 fuel line unions.

    Torque 

    Unions: 21 Nm 

    Bolts: 8 Nm 

  17. Install the air filter outlet pipe T-connector.

    Refer to: AIR FILTER OUTLET PIPE T-CONNECTOR .

  18. G14287859Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the clip and connect the breather pipe.

  19. G11713385Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the Noise Vibration and Harshness (NVH) material.

  20. G14287857Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the 2 right side coolant hoses to the charge air cooler.

  21. G14287856Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the vacuum pipe.

  22. G14287374Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the NVH material and the oil filler cap.

  23. G14286625Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the clip and connect the 2 left side coolant hoses.

  24. Vacuum fill the cooling system.

    Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING .

  25. Connect the startup battery ground cable.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .