LEMON Manuals: Even more car manuals for everyone
Home >> Land Rover >> 2021 >> Range Rover Velar R-Dynamic HSE >> Repair and Diagnosis >> External Pages >> Different car >> Section 6 (Fuel Charging And Controls - V8 S/C 5.0L Petrol -- Range Rover Velar/L560) >> Fuel Charging And Controls - V8 S/C 5.0L Petrol >> Removal And Installation >> Front High Pressure Fuel Pump (G2268898) >> Installation

Front High Pressure Fuel Pump (G2268898): Installation

WARNING: This page is about a different car, the 2020 Land Rover Range Rover Velar. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: Lubricate the High Pressure (HP) fuel pump tappet with clean engine oil.

    Install the High Pressure (HP) fuel pump tappet.

  2. CAUTION: Tighten the bolts a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the High Pressure (HP) fuel pump O-ring seal with clean engine oil.
    • Install the HP fuel pump.
    • Install and tighten the 2 bolts.

      Torque  : 11 Nm 

  3. Install the Noise, Vibration and Harshness (NVH) material to the HP fuel pump.
  4. CAUTION:
    • Lubricate only the union threads with clean engine oil.
    • Do not tighten the bolts at this stage.
    G11607696Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install new HP fuel delivery lines.

      Renew Part: Fuel rail supply pipe(s) Quantity: 1 . 

    • Install the 2 bolts.
    • Install the nut.
  5. CAUTION: Do not tighten the fuel union at this stage.
    G11607697Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the union to the fuel rail.

  6. G11607698Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Tighten the fasteners in the sequence shown.

      Torque 

      Fuel unions (1): 21 Nm 

      M6 (2): 11 Nm 

      M8 (3): 25 Nm 

      M5 (4): 6 Nm 

  7. G11607699Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Check the unions for correct torque values.

    Torque  : 21 Nm 

  8. CAUTION: Do not tighten the fuel unions at this stage.
    G14288043Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 2 fuel line unions.

  9. G11606936Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install and tighten the bolt.

      Torque  : 12 Nm 

  10. G14288054Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Tighten the 2 fuel line unions.

      Torque  : 21 Nm 

  11. G14288041Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the fuel line heatshield.
    • Install and tighten the 2 bolts.

      Torque 

      M10: 29 Nm 

      M6: 11 Nm 

    • Reposition the wiring harness.
    • Secure the 3 clips.
    • Connect the 2 electrical connectors.
  13. CAUTION: Inspect the seal, install a new component if damaged.
    G14288038Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new O-ring seal.

      Renew Part: Halfshaft support bracket o-ring seal Quantity: 1 . 

    • Install the halfshaft support bracket.
    • Install and tighten the 3 bolts.

      Torque  : 25 Nm 

    • Install the engine mount bracket.
    • Install and tighten the 2 bolts.

      Torque  : 48 Nm 

  15. Secure the clip to the engine mount bracket.
  16. G14288035Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install and tighten the 2 bolts.

      Torque  : 48 Nm 

  17. Remove the transmission jack.

    General Equipment: Transmission jack 

    • Install the idler pulley.
    • Install and tighten the 3 bolts.

      Torque  : 25 Nm 

  19. Install the generator.

    Refer to: GENERATOR .

  20. Install the front right halfshaft.

    Refer to: FRONT HALFSHAFT .

    • Install and tighten the engine mount top nut.

      Torque  : 48 Nm 

  22. CAUTION:
    • Fuel pipe can be re-used, inspect for signs of damage. Renew if necessary.
    • Do not tighten the fasteners at this stage.
    G11606983Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the fuel line.
  23. G14288059Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the fasteners in the sequence illustrated.

    Torque 

    M6 x 20 bolts: 11 Nm 

    Fuel unions: 21 Nm 

  24. G11607662Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Check the fuel unions for correct torque values.

  25. G11606926Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Secure the clip.

  26. G14287377Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the NVH material.

  27. G14287376Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the vacuum pipe.

  28. G14287375Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the 2 coolant hoses to the charge air cooler.

  29. G14287374Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the NVH material.
    • Install the oil filler cap.
  30. G14287373Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Secure the 2 fuel lines.

  31. G14287372Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the 2 coolant hoses to the left side of the charge air cooler.

  32. Install the air filter outlet pipe T-connector.

    Refer to: AIR FILTER OUTLET PIPE T-CONNECTOR .

  33. Connect the startup battery ground cable.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .

  34. Fill and bleed the cooling system.

    Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING .

  35. CAUTION: Make sure the vehicle is leveled.
    • Fill the engine with the correct engine oil for the vehicle.

      Refer to: SPECIFICATIONS .

    • Clean any residual engine oil from the oil filler cap area.
  36. G14288068Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the oil filler cap.

  37. CAUTION:
    • Make sure that the vehicle has been left for 5 minutes from filling with oil.
    • Make sure the engine oil level is reading at least minimum (by following Steps 6-13), before starting the engine.
    • Start the engine and allow to run for 10 minutes, stop the engine.
    • Check for any leaks.
  38. CAUTION: Make sure that the selector lever and the gearshift mechanism are in the Park (P) position.

    Turn on the ignition.

  39. G14288126Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Press the menu switch to access the main menu display.

  40. G14288127Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Scroll down the menu to the 'Vehicle Info' selection.

  41. G14288128Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Press the menu switch to access the 'Vehicle Info' display.

  42. G14288129Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Scroll down the menu to the 'Oil Level' selection.

  43. G14288130Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Press the menu switch to access the oil level display.
    • If the engine oil level is not available, it will be necessary to update the oil level value.
  44. G14288131Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Press the speed control cancel switch 2 times to update the engine oil level value.
    • Check that the engine oil level display shows an oil level reading.
    • If necessary top up with engine oil.
  45. G14288132Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Allow 10 minutes for the engine oil level to stabilize if there has been additional engine oil top up. Repeat steps  6- 13.
    • Make sure that the average engine oil level value has now been updated.
  46. WARNING: After the repairs are done, the fuel system must be checked visually for leaks. Failure to follow these instructions may result in personal injury.

    Install the engine undershield.

    Refer to: ENGINE UNDERSHIELD .

scientia non olet · About LEMON Manuals