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Home >> Land Rover >> 2021 >> Range Rover Velar R-Dynamic HSE >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling INGENIUM I6 3.0L Petrol -- Range Rover Velar/L560 >> Engine Cooling - INGENIUM I6 3.0L Petrol >> Removal And Installation >> Cooling Module (G2523589) >> Removal

Cooling Module (G2523589): Removal

WARNING: Make sure the engine cooling system is cool prior to doing this procedure.
CAUTION:
  • Engine coolant will damage the paint finished surfaces. If spilled, immediately remove the coolant and clean the area with water.
  • The desiccant bag need only be changed under the following circumstances: There is dirt in the refrigerant circuit (For example: compressor seizure), the system is leaking and refrigerant has been lost to atmosphere, or the refrigerant circuit has been open more than 24 hours, due to repair.
  • Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
NOTE:
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  1. Raise and support the vehicle on a suitable 2-post lift.

    Refer to: JACKING AND LIFTING

  2. Disconnect the 12V system.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT

  3. Partially drain the engine cooling system.

    Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING 

  4. Remove the engine undershield.

    Refer to: ENGINE UNDERSHIELD

  5. Evacuate the Air Conditioning (A/C) system.

    Refer to: AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING

  6. With assistance, remove the front bumper.

    Refer to: FRONT BUMPER

  7. G14508597Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the 2 dirty air ducts at the 6 clips.
    • Remove the air deflector.
  8. G14508598Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the 7 clips.
    • Remove the 2 dirty air ducts.
  9. G14508599Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the cooling module right upper mounting.
  10. CAUTION: Take extra care not to damage the component.
    G14508600Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector.
    • Release the wiring harness clip.
    • Disconnect the 3 coolant pipe connectors.
    • Release the 4 pipe clips.
    • Remove the breather pipe.
  11. G14508601Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the 4 electrical connectors.
    • Release the 4 wiring harness clips.
  12. NOTE: Vehicles with right auxiliary radiator.
    G14508602Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the 3 coolant hose clips.

  13. G14508603Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the coolant hose connector.
    • Release the 7 coolant hose clips.
  14. CAUTION: Be prepared to collect escaping coolant.
    G14508604Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 2 coolant hose connectors.

  15. CAUTION: Take extra care when releasing the clips.
    G14498724Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector.
    • Release the 2 wiring harness clips.
    • Remove the 2 fasteners.
    • Remove the upper active grille air shutter at the 3 clips.
  16. CAUTION: Take extra care when releasing the clips.
    G14498780Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector.
    • Release the wiring harness clip.
    • Remove the 8 screws.
    • Remove the lower air deflector at the 3 clips.
  17. CAUTION: Take extra care when releasing the clips.
    G14498781Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector.
    • Remove the 3 screws.
    • Release the 2 clips.
    • Remove the lower active grille air shutter as illustrated.
  18. G14508608Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the air deflector.
  19. G14498782Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the 2 wiring harness clips.

  20. G14498783Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the cooling module protector.
  21. G14508611Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Release the coolant hose from the charge air radiator.
    • Disconnect the coolant hose connector from the charge air radiator coolant pump.
    • Remove the coolant hose.
    • Remove and discard the O-ring seal.
  22. G14508612Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Release the coolant pipe from the charge air radiator.
    • Remove and discard the O-ring seal.
  23. G14498794Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Remove the nut.
    • Release the 2 A/C  pipes from the A/C  condenser.
    • Remove and discard the 4 O-ring seals.
  24. G14508614Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the 2 wiring harness clips.

  25. CAUTION: Make sure that the cooling module is properly supported before removing the bolts.
    G14508615Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the 2 cooling module lower mounting brackets.
  26. G14508616Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    With assistance, remove the cooling module.

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