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Home >> Land Rover >> 2021 >> Range Rover Velar R-Dynamic HSE >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Rear Disc Brake -- Range Rover Velar/L560 >> Rear Disc Brake >> Removal And Installation >> Brake Caliper - Vehicles With: 324 Mm Brake Disc (G2782927) >> Installation

Brake Caliper - Vehicles With: 324 Mm Brake Disc (G2782927): Installation

  1. WARNING: If the brake caliper chamber dust boot is damaged, a new brake caliper must be installed.
    G11716661Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Examine the brake caliper dust boots for damage.

  2. NOTE: Only complete the following step(s) if a new component is to be installed.
    G11716641Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new O-ring seal.

      Renew Part: Electric park brake actuator fitting kit Quantity: 1 . 

    • Install the EPB  actuator to the brake caliper.
    • Install and tighten the 2 new bolts.

      Torque  : 10 Nm 

  3. G14497337Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the brake caliper.
    • Install and tighten the 2 brake caliper slide pins.

      Torque  : 28 Nm 

    • Install the 2 brake caliper dust covers.
  4. CAUTION: Make sure that a new flexible brake hose assembly is to be installed.
    G14497335Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 new seals to the new brake hose bolt as illustrated.

      Renew Part: Brake caliper hose Quantity: 1 . 

    • Connect the new brake hose to the brake caliper and tighten the new brake hose bolt.

      Torque  : 35 Nm 

  5. CAUTION: Make sure that the brake hose is not twisted and is correctly located.
    G14497336Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the brake hose to the bracket.
    • Connect the brake pipe and tighten the nut.

      Torque  : 15 Nm 

    • Install the brake hose clip.
    • Reposition the rear wheel arch liner in the correct location.
    • Install the new push on steel clip.

      Renew Part: Clip - push on steel Quantity: 1 . 

    • Install and tighten the 2 screws.

      Torque  : 2 Nm 

  6. NOTE: The brake pad wear sensor is only installed on the right side brake caliper.
    • Install the brake pad sensor to the brake pad.
    • Reposition the wiring harness in the correct location.
    • Install the grommet to the bracket.
  7. Install the brake caliper anti-rattle spring.
  8. Bleed the brake system.

    Refer to: BRAKE SYSTEM BLEEDING

  9. Install the wheel and tire.

    Refer to: WHEEL AND TIRE

  10. NOTE: This step is only required if the JLR diagnostic equipment is not available.

    Disable the EPB  maintenance mode.

    Refer to: ELECTRIC PARK BRAKE SERVICE MODE ACTIVATION AND DEACTIVATION

    • Use the JLR  approved diagnostic equipment to calibrate the EPB  .

      General Equipment: Jaguar Land Rover approved diagnostic equipment 

    • Use the JLR  approved diagnostic equipment to deactivate the Integrated Power Brake assembly mode.

      Refer to: INTEGRATED POWER BRAKE ASSEMBLY MODE

  11. Use the JLR  approved diagnostic equipment to complete the Leakage and Air Monitoring test to the Integrated Power Brake.

    General Equipment: Jaguar Land Rover approved diagnostic equipment