Fuel Tank (G2300118): Installation
- Install the fuel tank heatshield and strap assembly.
- Install the fuel level sensor assemblies.
- Install a new fuel pump module seal.
Renew Part: Fuel pump O-ring seal Quantity: 1 .
-
- Connect the 2 fuel lines.
- Install the fuel vapor pipe.
- Connect the 2 electrical connectors.
-
CAUTION: Make sure to install the fuel pump module in the position noted during the removal.
Install the fuel pump module.
- Use the special tool 310-123 to tighten the fuel pump retaining ring.
Special Tool(s): 310-123
- Install a new fuel vapor pipe bracket.
Renew Part: Fuel vapor pipe retaining bracket Quantity: 1 .
- Install the fuel vapor pipe.
- Install a new fuel vapor pipe bracket.
-
CAUTION: Take extra care not to damage the center heatshield when installing the fuel tank.
With assistance, install the fuel tank.
General Equipment: Transmission jack
-
- Install and tighten the 4 fuel tank strap bolts.
Torque : 25 Nm
- Install and tighten the 4 fuel tank strap bolts.
- Install the center heatshield clip.
-
- Install the fuel filler hose.
- Install and tighten the fuel filler hose clamp.
Torque : 9 Nm
-
- Install the left and right body undershields.
- Install and tighten the 8 nuts.
Torque : 7 Nm
- Install and tighten the 14 bolts.
Torque
M6: 4.1 Nm
M8: 7 Nm
- Install the 16 clips.
- Install the driveshaft.
Refer to: DRIVESHAFT .
-
- Lower the vehicle.
- Connect the 2 fuel lines.
- Install the fuel vapor pipe.
- Connect the 2 electrical connectors.
-
- Install the fuel pump access cover.
- Install and tighten the 4 nuts.
Torque : 9 Nm
- Connect the 2 electrical connectors.
- Align the seat anchor points with the seat cushion trim.
- Install the second row seat cushion.
- Connect the startup battery ground cable.
Refer to: 12V SYSTEM DISCONNECT .
- Fill the fuel tank with the amount of fuel recovered during the draining procedure.
- Bleed the fuel system.
Refer to: FUEL SYSTEM BLEEDING .