Engine - INGENIUM I4 2.0L Petrol (G2328494)

	SPECIFICATIONS
Oil pan to engine block sealant	Loctite 5970 BM Black
Engine Oil	SAE 0W-20 STJLR.03.5006

	LITERS
Engine oil, initial fill with oil filter	7.9
Engine oil, service fill with oil filter change	7.02
Engine oil, service fill without oil filter change	6.72

ITEM	SPECIFICATION
Type	2.0 litre, inline 4, turbocharged and intercooled petrol engine, twin overhead camshaft, 4 valves per cylinder
Cylinder arrangement	Inline 4
Cylinder numbering	No. 1 from the accessory drive end
Bore - nominal	83.0 mm (3.270 in)
Stroke	92.29 mm (3.640 in)
Capacity	1997 cm3 (121.9 in3 )
Firing order	1 - 3 - 4 - 2
Compression ratio	10.5:1
Direction of rotation	Clockwise viewed at accessory drive
Cylinder head maximum  permitted warp (flatness specification)	0.2 mm (0.008 in)
Cylinder block maximum  permitted warp (flatness specification)	0.2 mm (0.008 in)
Maximum power/torque - Eco spec
Maximum power	147 kW (200 PS) @ 5500rpm
Maximum Torque	320 Nm (236 lb/ft) @ 1300 - 4000rpm
Maximum power/torque - Mid spec
Maximum power	177 kW (250 PS) @ 5500rpm
Maximum Torque	365 Nm (269 lb/ft) @ 1200 - 4500rpm
Maximum power/torque - High spec
Maximum power	221 kW (300 PS) @ 5500rpm
Maximum Torque	400 Nm (295 lb/ft) @ 1500rpm
Crankshaft end play:
Minimum	0.15 mm
Maximum	0.35 mm
Main bearing clearance:
Minimum	0.030 mm
Maximum	0.054 mm

BEARING GRADE COLOR	CRANKSHAFT JOURNAL DIAMETER	CYLINDER BLOCK BORE DIAMETER
Purple - Brown	54.979 to 54.984 mm	59.025 to 59.032 mm
Purple - Purple	54.979 to 54.991 mm	59.018 to 59.032 mm
Black - Purple	54.979 to 54.998 mm	59.014 to 59.032 mm
Black - Black	54.984 to 55.000 mm	59.014 to 59.032 mm
Orange - Black	54.992 to 55.000 mm	59.014 to 59.025 mm
Orange - Orange	54.998 to 55.000 mm	59.014 to 59.016 mm

Torque Specifications 

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
1	Balance shaft bolts	52	38
2	Thrust collar bolts	12	9
3	Crankshaft main bearing cap bolts	Stage 1: 25	Stage 1: 18
		Stage 2: 58	Stage 2: 43
		Stage 3: 135°	Stage 3: 135°
		Stage 4: Loosen the bolts	Stage 4: Loosen the bolts
		Stage 5: 25	Stage 5: 18
		Stage 6: 37	Stage 6: 27
		Stage 7: 135°	Stage 7: 135°
4	Intermediate gear nut	Stage 1: 20	Stage 1: 15
		Stage 2: 50°	Stage 2: 50°

COMPONENT TORQUE LOCATION
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	DESCRIPTION	NM	LB-FT
5	Connecting rod cap bolts	Stage 1: 20	Stage 1: 15
		Stage 2: 125°	Stage 2: 125°

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
6	Windage tray bolts	12	9
7	Oil pump chain sprocket bolt	Stage 1: 60	Stage 1: 44
		Stage 2: 90°	Stage 2: 90°
8	Oil pump bolts	25	18
9	Oil pump pick-up pipe bolts	12	9

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
10	Engine oil drain plug	25	18
11	A**  Oil pan bolts	25	18

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
15	Secondary timing chain lever bolt	25	18
16	Timing idler sprocket bolt	35	26
17	Primary timing chain tensioner bolts	12	9
18	Primary timing chain lever nut	12	9
19	Primary timing chain guide bolts	25	18

COMPONENT TORQUE LOCATION
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	DESCRIPTION	NM	LB-FT	LB-IN
20	Knock sensor bolts	20	15	-
21	A**  Lower timing cover bolts	25	18	-
22	Crankshaft Position (CKP) sensor bolt	8	-	71
23	Vacuum hose connection bolt	5	-	44
24	Piston cooling jet solenoid bolt	12	9	-

COMPONENT TORQUE LOCATION
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	DESCRIPTION	NM	LB-FT
25	Oil cooler retaining bolts	25	18

COMPONENT TORQUE LOCATION
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	DESCRIPTION	NM	LB-FT
26	A**  Cylinder head bolts (M11x1.5)	Stage 1: 30	Stage 1: 22
		Stage 2: 62	Stage 2: 46
		Stage 3: Loosen 180°	Stage 3: Loosen 180°
		Stage 4: 62	Stage 4: 46
		Stage 5: 125°	Stage 5: 125°
27	Cylinder head to lower timing cover bolts	12	9
28	Cylinder head bolts (M8)	25	18

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
29	A**  Camshaft cap bolts	12	9

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
30	A**  Camshaft carrier bolts	Stage 1: 10	Stage 1: 7
		Stage 2: 28	Stage 2: 21

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
31	Secondary timing chain lube jet bolt	12	9
32	Secondary timing chain upper guide bolt	12	9
33	Variable Camshaft Timing (VCT) bolt	Stage 1: 10	Stage 1: 6
		Stage 2: Loosen 1/4 of a turn	Stage 2: Loosen 1/4 of a turn
		Stage 3: 25	Stage 3: 18
		Stage 4: 60°	Stage 4: 60°
34	Secondary timing chain tensioner	55	41
35	Secondary timing chain guide bolt	25	18

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
36	Coolant pump bolts	12	9
37	Coolant pump pulley bolts	25	18
38	Crankshaft pulley bolts	Stage 1: 37	Stage 1: 27
		Stage 2: 90°	Stage 2: 90°
39	Front cover bolts	12	9

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT	LB-IN
40	Engine vent oil separator bolts	12	9	-
41	A**  Upper timing cover bolts	12	9	-
42	Variable Camshaft Timing (VCT) solenoid bolts	9	-	80

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
43	Low Pressure (LP) fuel pipe mount bolts	12	9
44	Fuel rail bolts	30	22
45	Fuel pipe unions	20	15
46	Fuel pump bolts	12	9
47	Fuel pipe bracket bolt	12	9

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
48	Intake manifold bolts	12	9
49	Throttle body bolts	12	9

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
50	Oil filter cap	25	18
51	Oil filter housing bolts	12	9
52	Coolant pump inlet bolts	12	9

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT	LB-IN
53	Ignition coil bolts	8	-	71
54	Spark plugs	23	17	-

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT	LB-IN
55	Cooling pipe bolts	7	-	62
56	Thermostat bolts	12	9	-

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
57	Cooling outlet bolt	12	9
58	Turbocharger studs	18	13
59	A**  Turbocharger nuts	25	18

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT	LB-IN
60	Turbocharger support bracket bolts	12	9	-
61	Oil pressure sensor heatshield bolts	10	7	-
62	Turbocharger heatshield bolts	9	-	80

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT	LB-IN
63	Oil supply pipe banjo bolts	18	13	-
64	Oil return pipe bolt	11	8	-

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT	LB-IN
65	Engine coolant separator bolts	12	9	-
66	Cooling hose to turbocharger bolt	10	7	-
67	Wiring harness bracket bolts	9	-	80

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT	LB-IN
68	Camshaft Position (CMP) sensor bolts	8	9	71
69	Oil filler bolt	12	9	-
70	Oil level gauge pipe bolt	7	-	62

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
71	Generator bolts	47	35
72	Air Conditioning (A/C) compressor bolts	25	18

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
73	Engine coolant hose connection bolts	10	7
74	Engine mount bracket bolts	Stage 1: 50	Stage 1: 37
		Stage 2: 125°	Stage 2: 125°
75	Accessory belt idler pulley bolts	47	35
76	Accessory belt tensioner bolts	47	35

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
77	A**  Flexplate bolts	Stage 1: 30	Stage 1: 22
		Stage 2: 120°	Stage 2: 120°

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
78	Transmission to engine bolts	60	44

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
79	Torque converter bolts	62	46

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
80	Starter bolts	48	35

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
81	PTU bracket to engine block bolts	60	44
82	PTU bracket to PTU bolts	60	44
83	Power Transfer Unit (PTU) to transmission bolts	65	48

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
84	Turbocharger to catalytic converter clamp	12	9
85	Catalytic converter upper bracket bolts	25	18
86	Catalytic converter to bracket bolts	25	18
87	Catalytic converter bracket to engine bolts	25	18
88	Catalytic converter lower bracket bolts	25	18

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
89	Exhaust system to catalytic converter nuts	24	18

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT	LB-IN
90	Transmission mount bracket bolts	80	48	-
91	Transmission mount bolts	Stage 1: 70	Stage 1: 50	-
		Stage 2: 120°	Stage 2: 120°
92	Charge air cooler bolts	7	-	62

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
93	Engine mounting insulator bolts	Stage 1: 48	Stage 1: 35
		Stage 2: 60°	Stage 2: 60°

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

	DESCRIPTION	NM	LB-FT
94	A**  Continuous Variable Valve Lift (CVVL) assembly bolts	12	9