Upper Timing Cover (G2110220): Installation
Apply a steady 3 mm diameter bead of sealant to the cylinder head in the areas shown in the illustration. Use silicone gasket sealant meeting Jaguar Land Rover specifications.
Refer to: SPECIFICATIONS .
- CAUTION:
- Make sure that the mating faces are clean and free of foreign material.
- Make sure that a new upper timing cover gasket is used.
- Make sure that the gasket is installed correctly on to the locating dowels.
Install a new upper timing cover gasket.
Renew Part: Timing chain cover gasket Quantity: 1 .
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Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Install the upper timing cover.
- Install and tighten the 12 bolts in the sequence shown in the illustration.
Torque
- Stage 1: 5 Nm
- Stage 2: 13 Nm
- Stage 3Loosen: 180°
- Stage 4: 13 Nm
Lubricate the VCT solenoid bores with clean engine oil.
Refer to: SPECIFICATIONS .
- CAUTION: Make sure that the area around the component is clean and free of foreign material.
- Install 2 new VCT
solenoid O-ring seals.
Renew Part: Variable Camshaft Timing (VCT) solenoid O-ring seals Quantity: 2 .
- Install the 2 VCT solenoids.
- Install and tighten the 4 bolts.
Torque : 9 Nm
- Install 2 new VCT
solenoid O-ring seals.
- Install the NVH material.
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- Install the wiring harness bracket.
- Install and tighten the 2 bolts.
Torque : 10 Nm
- Install the clip.
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- Install the engine coolant degas separator.
- Install and tighten the 2 bolts.
Torque : 10 Nm
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- Install the coolant hose bracket to the upper timing cover assembly.
- Install and tighten the stud.
Torque : 10 Nm
- Install the 2 coolant hoses.
- Install the 2 hose clamps.
- Install the 3 coolant hoses to the engine coolant degas separator.
- Install and tighten the engine cover support bolt.
Torque : 8 Nm
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- Install the 3 wiring harness clips.
- Connect the electrical connectors to the 2 variable camshaft timing solenoids.
- Install the charge air cooler intake pipe.
Refer to: CHARGE AIR COOLER INTAKE PIPE .
- Vacuum fill the engine cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING .
- Connect the 12V system.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .