Intake Manifold (G2309274): Removal

CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.

NOTE:

This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

Disconnect the startup battery ground cable.
Refer to: 12V SYSTEM DISCONNECT .
Raise and support the vehicle on a suitable 2 post lift.
Refer to: JACKING AND LIFTING .
Remove the cooling module.
Refer to: COOLING MODULE .
Remove the purge valve.
Refer to: PURGE VALVE .
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Release the breather from the intake manifold.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the bolt.
- Remove the oil filler pipe.
- Remove and discard the O-ring seal.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Release the 3 vacuum pipe clips.
- Remove the vacuum pipe.
- Release the coolant pipe clip.
- Remove the oil level gauge bolt.
- Remove the oil level gauge.
CAUTION: Be prepared to collect escaping coolant.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Release the 3 hose clamps.
- Release the 3 coolant hoses.
- Remove the 3 bolts.
- Remove the coolant pipe.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Disconnect the Manifold Absolute Pressure and Temperature (MAPT) sensor electrical connector.
- Disconnect the knock sensor electrical connector.
- Release the 2 wiring harness clips.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Disconnect the throttle body electrical connector.
- Release the wiring harness clip.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Release the hose clamp.
- Release the charge air cooler outlet hose.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Release the hose clamp.
- Release the coolant hose from the thermostat.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 7 bolts.
- Remove the intake manifold assembly.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove and discard the 4 intake manifold gaskets.
NOTE: Only do the following step(s) if a new component is to be installed.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the bolt.
- Remove the MAPT sensor.
- Remove and discard the O-ring seal.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 4 bolts.
- Remove the throttle body from the intake manifold.
- Remove and discard the throttle body to intake manifold gasket.