Intake Manifold (G2309274): Installation

• Install a new throttle body to intake manifold gasket.

  Renew Part: Throttle body to intake manifold seal Quantity: 1 . 

• Install the throttle body.
• Install and tighten the 4 bolts.

  Torque  : 12 Nm 

• Install a new O-ring seal.

  Renew Part: Manifold absolute pressure sensor O-ring seal Quantity: 1 . 

• Install the Manifold Absolute Pressure and Temperature (MAPT) sensor.
• Install and tighten the bolt.

  Torque  : 5 Nm 

• Install 4 new intake manifold gaskets.

  Renew Part: Intake manifold seals Quantity: 4 . 

• Install the intake manifold assembly.
• Install and tighten the 7 bolts.

  Torque  : 12 Nm 

• Install the coolant hose to the thermostat.
• Install the hose clamp.

• Install the charge air cooler outlet hose.
• Install and tighten the hose clamp.

• Connect the throttle body electrical connector.
• Install the wiring harness clip.
• Connect the MAPT sensor electrical connector.
• Connect the knock sensor electrical connector.
• Install the 2 wiring harness clips.

• Install the coolant pipe.
• Install and tighten the 3 bolts.

  Torque  : 10 Nm 

• Install the 3 coolant hoses.
• Install the 3 hose clamps.

• Inspect the oil level gauge O-ring seal, install a new seal if damaged.
• Install the oil level gauge.
• Install and tighten the bolt.

  Torque  : 10 Nm 

• Install the vacuum pipe.
• Install the 3 vacuum pipe clips.
• Install the coolant pipe clip.

• Install a new O-ring seal.

  Renew Part: Oil fill pipe O-ring seal Quantity: 1 . 

• Install the oil filler pipe.
• Install and tighten the bolt.

  Torque  : 9 Nm 

Refer to: PURGE VALVE .

Refer to: COOLING MODULE .

Refer to: 12V SYSTEM DISCONNECT .