Engine Front Cover - Vehicles With: Non-Electric Vehicles (G2308407): Installation

CAUTION:
- Inspect the front cover and replace if necessary.
- Make sure that the surface of the front cover and the engine is clean and free of foreign material.
- Steps 1-4 must be completed within 7 minutes of starting to apply the RTV.
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Apply RTV sealant in the position shown.

Refer to: SPECIFICATIONS .
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- Install the engine front cover.
- Use the alignment tool to align the front cover.
  Special Tool(s): JLR-303-1672
CAUTION: Do not fully tighten the bolts at this stage.

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Install and finger tighten the 4 bolts.
CAUTION: Continuous forward pressure must be applied on the tool.

Fig 1: Engine Front Cover Tightening Sequence
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Fully tighten the 4 bolts in the sequence illustrated.

Torque : 12 Nm
CAUTION: This step must be completed within 40 minutes of starting to apply the RTV.

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Install and tighten the 8 bolts.

Torque : 12 Nm
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Remove the front cover alignment tool.

Special Tool(s): JLR-303-1672
CAUTION: This step is only required if the front cover is re-used.

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- Install the special tool.
  Special Tool(s): JLR-303-1628
- Rotate the special tool and the crankshaft front seal 35° in a counter clockwise direction.
- Remove the special tool and the crankshaft front seal.
- Remove and discard the crankshaft front seal.
CAUTION: This step is only required if the front cover is re-used.

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- Install a new crankshaft front seal to the special tool.
  Special Tool(s): JLR-303-1628
  
  Renew Part: Crankshaft front oil seal Quantity: 1 .
- Install the special tool and the crankshaft front seal.
- Rotate the crankshaft front seal and special tool 35° in a clockwise direction.
- Remove the special tool.
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- Install the idler pulley.
- Install and tighten the bolt.
  Torque : 48 Nm
- Install the cover.
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- Install the idler pulley.
- Install and tighten the bolt.
  Torque : 25 Nm
- Install the cover.
Install the crankshaft pulley.
Refer to: CRANKSHAFT PULLEY - VEHICLES WITH: NON-ELECTRIC VEHICLES .