Cylinder Head (G2110225): Removal

CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all components must be sealed.

NOTE:

This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

Raise and support the vehicle on a suitable 2 post lift.
Refer to: JACKING AND LIFTING .
Disconnect the startup battery ground cable.
Refer to: 12V SYSTEM DISCONNECT .
Remove the intake manifold.
Refer to: INTAKE MANIFOLD .
Remove the turbocharger.
Refer to: the appropriate service information
Remove the camshaft carrier.
Refer to: CAMSHAFT CARRIER .
Remove the right powertrain mount.
Refer to: RIGHT POWERTRAIN MOUNT .
Remove the oil filter housing.
Refer to: OIL FILTER HOUSING .
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Disconnect the electrical connector.
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Remove and discard the cylinder head temperature sensor.
CAUTION: Be prepared to collect escaping coolant.

Fig 1: Right Powertrain Mount Bracket Bolts Tightening Sequence
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- Remove the 2 bolts.
- Disconnect the left side coolant pipe.
- Remove the 2 bolts.
- Disconnect the right side coolant pipe.
- Remove the 5 bolts in the indicated sequence.
- Remove the right powertrain mount bracket.
CAUTION: Be prepared to collect escaping coolant.

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- Remove the bolt.
- Disconnect the coolant pipe.
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Remove the Noise, Vibration and Harshness (NVH) material.
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Remove the NVH material.
CAUTION:
- Make sure that the components are clean, dry and free from corrosion and foreign material.
- Check all timing components for wear and install new components if required.
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- Mark each camshaft roller finger follower and lash adjuster. Make sure each component is returned to its original position.
- Remove the 8 camshaft roller finger followers.
- Remove the 8 hydraulic lash adjusters.
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Remove the 3 bolts from the rear of the cylinder head.
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Use the special tool to remove the cylinder head bolts.

Install the Special Tool(s): JLR-303-1653
NOTE: Remove the bolts in the indicated sequence.

Fig 2: Cylinder Head Bolts Loosening Sequence
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- Remove the 11 cylinder head retaining bolts.
- Remove the special tool.
  Remove the Special Tool(s): JLR-303-1653
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Remove the bolt and the timing chain guide.
CAUTION:
- Take extra care not to damage the surrounding components.
- Take extra care not to damage the edges of the component.
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With the assistance of another technician, remove the cylinder head.
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Remove and discard the cylinder head gasket.
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Remove the dowels.
CAUTION: Only use a plastic scraper to clean off the old gasket.

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Clean and inspect the cylinder head and cylinder block mating surfaces.