Cylinder Head (G2110225): Installation

Check cylinder head face for distortion, across the center and from corner to corner.
Refer to: CYLINDER HEAD DISTORTION .
CAUTION: Make sure that the dowels and dowel holes are clean and free from debris and foreign material.

Install the 2 dowels.
NOTE: The cylinder head gasket must be installed over the cylinder head to cylinder block dowels.

Install a new cylinder head gasket.

Renew Part: Cylinder head gasket Quantity: 1 .
CAUTION: Make sure that the component is correctly located on the locating dowels.

With the aid of another technician, install the cylinder head.
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Use the special tool to install the cylinder head bolts.

Install the Special Tool(s): JLR-303-1653
Fig 1: Cylinder Head Retaining Bolts Tightening Sequence
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- Install and tighten 10 new cylinder head bolts in the indicated sequence.
  Renew Part: Cylinder head bolts Quantity: 10 .
  
  Torque
  1. Stage 1: 30 Nm
  2. Stage 2: 62 Nm
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- Loosen then tighten each bolt in the illustrated sequence.
  Torque
  1. Loosen: 180°
  2. Tighten: 62 Nm
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- Tighten the 10 bolts in the indicated sequence.
  Torque : 125°
- Remove the special tool.
  Remove the Special Tool(s): JLR-303-1653
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- Install and tighten the bolt.
  Torque : 26 Nm
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- Install the 3 bolts to the rear of the cylinder head.
  Torque : 12 Nm
Final torque range for M13 cylinder head bolts is 70-110 Nm.
CAUTION:
- Make sure that the components are clean, dry and free from corrosion and foreign material.
- Check all timing components for wear and install new components if required.
NOTE: Note the orientation of the alignment marks.

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- Install the 8 hydraulic lash adjusters.
- Install the 8 camshaft roller finger followers.
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- Install the timing chain guide.
- Install and tighten the bolt.
  Torque : 25 Nm
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Install the NVH material.
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Install the NVH material.
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- Connect the coolant pipe.
- Install and tighten the bolt.
  Torque : 12 Nm
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- Install the right powertrain mount bracket.
- Install and tighten the 5 bolts in the indicated sequence.
  Torque
  1. Stage 1: 50 Nm
  2. Stage 2: 125°
- Connect the coolant pipe.
- Install and tighten the 2 bolts.
  Torque : 10 Nm
- Connect the coolant pipe.
- Install and tighten the 2 bolts.
  Torque : 10 Nm
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- Install and tighten a new cylinder head temperature sensor.
  Torque : 10.5 Nm
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- Connect the electrical connector.
Install the oil filter housing.
Refer to: OIL FILTER HOUSING .
Install the right powertrain mount.
Refer to: RIGHT POWERTRAIN MOUNT .
Install the camshaft carrier.
Refer to: CAMSHAFT CARRIER .
Install the turbocharger.
Refer to: the appropriate service information
Install the intake manifold.
Refer to: INTAKE MANIFOLD .
Connect the startup battery ground cable.
Refer to: 12V SYSTEM DISCONNECT .