Continuous Variable Valve Lift (G2163583): Installation
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NOTE: This step is only required if previously removed.
Install a new Continuous Variable Valve Lift (CVVL) gasket.
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CAUTION: Make sure that the mating surfaces are clean and free from debris and foreign material.
- Inspect the CVVL brakes and make sure that they are in the reset position.
- Make sure that the CVVL gasket is installed in the correct position.
- Install the CVVL assembly using the special tools to make sure that the CVVL assembly is in the correct position. If a new cylinder head has not been installed then the special tool with the threaded section must be used. If a new cylinder head has been installed then the special tool without the threaded section must be used.
- Partially install the 8 CVVL assembly bolts as illustrated.
Tighten the 2 bolts in the indicated sequence until contact between the bolt head and the CVVL has been made, and then further tighten the 2 bolts 2 full revolutions.
Tighten the 2 bolts in the indicated sequence.
Torque : 6 Nm
Remove the special tools from the CVVL assembly.
Special Tool(s): JLR-303-1647
Partially install 2 bolts into the CVVL where the special tool was previously located.
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Tighten the 10 CVVL bolts following the illustrated sequence.
Torque : 12 Nm
- Install the fuel injectors.
Refer to: FUEL INJECTORS .
- Connect the startup battery ground cable.
Refer to: 12V SYSTEM DISCONNECT .
- Use the approved Jaguar Land Rover (JLR) approved diagnostic equipment to do a CVVL software calibration.
General Equipment: Jaguar Land Rover approved diagnostic equipment
Disconnect the electrical connector for the fuel injector wiring harness.
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- Crank the engine for a 10 second interval.
- Allow the starter motor to cool for 5 seconds.
- Repeat this step 4 times until suitable oil pressure is obtained within the CVVL assembly to allow the vehicle to start.
- Connect the electrical connector for the fuel injector wiring harness.
- Use the approved JLR diagnostic equipment to read and clear any diagnostics trouble codes (DTCs).
General Equipment: Jaguar Land Rover approved diagnostic equipment
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CAUTION: Make sure this step is completed, as failure to observe this instruction may result in damage to the engine or the Continuous Variable Valve Lift (CVVL) assembly.
Run the engine at idle for 1 minute to allow the correct oil pressure to be obtained within the CVVL assembly.