Catalytic Converter (G2340230): Removal

WARNING: Observe due care when working near a hot exhaust system.

NOTE:

This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

Raise and support the vehicle on a suitable 2 post lift.
Refer to: JACKING AND LIFTING .
Remove the turbocharger.
Refer to: the appropriate Service Information.
Remove the powertrain lower support insulator.
Refer to: POWERTRAIN LOWER SUPPORT INSULATOR .
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- Remove and discard the 3 exhaust down pipe nuts.
- Release the wiring harness from the 2 clips.
- Remove the Heated Oxygen Sensor (HO2S) wiring harness bracket.
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- Release the 4 wiring harness clips.
- Disconnect the HO2S electrical connector.
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Remove the 3 catalytic converter lower bolts.
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- Remove the 3 catalytic converter upper bolts.
- Remove the catalytic converter upper bracket.
- Remove the catalytic converter assembly.
- Remove and discard the gasket.
NOTE:
- Do not disassemble further if the component is removed for access only.
- Note the installed position of the component(s) prior to removal.
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Use the special tool to remove the 3 HO2S sensors.