Engine Wiring Harness - INGENIUM I4 2.0L Diesel, Vehicles With: MHEV (G2320499): Installation
- Install the engine wiring harness.
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- Connect the electrical connector to the Powertrain Control Module (PCM).
- Connect the 2 electrical connectors to the main wiring harness.
- Fully tighten the bolt.
Torque : 5 Nm
- Install the wiring harness clip.
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- Install the wiring harness grommet.
- Install the wiring harness bracket clip.
- Install the cowl panel.
Refer to: COWL PANEL .
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- Connect the 2 electrical connectors to the transmission.
- Install the 2 wiring harness clips.
- Install the startup battery tray.
Refer to: STARTUP BATTERY TRAY .
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- Connect the electrical connector to the Exhaust Gas Recirculation (EGR) actuator.
- Connect the electrical connector to the turbocharger.
- Install the 3 wiring harness clips.
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- Connect the electrical connector to the EGR valve.
- Connect the electrical connector to the differential pressure sensor.
- Connect the electrical connector to the exhaust back-pressure sensor.
- Install the 3 wiring harness clips.
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- Connect the electrical connector to the Variable Camshaft Timing (VCT) solenoid.
- Install the 2 wiring harness bracket clips.
- Install and tighten the bolt.
Torque : 10 Nm
- Install the 3 vacuum hose clips.
- Connect the electrical connector to the charge air temperature sensor.
- Connect the electrical connector to the fuel rail.
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- Install the fuel cooler bracket.
- Install and tighten the 2 bolts.
Torque : 12 Nm
- Install the hose.
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- Install the wiring harness cover.
- Connect the 4 electrical connectors to the fuel injectors.
- Connect the electrical connector to the fuel rail.
- Connect the electrical connector to the Camshaft Position Sensor (CMP).
- Install the 6 wiring harness clips.
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- Install the Electronic Vacuum Regulating Valve (EVRV) assembly.
- Install and tighten the 2 bolts.
Torque : 10 Nm
- Connect the 3 electrical connectors to the EVRV assembly.
- Install the 2 hoses.
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- Connect the electrical connector to the variable swirl valve actuator.
- Connect the electrical connector to the Manifold Absolute Pressure and Temperature sensor (MAPT).
- Connect the 4 electrical connectors to the glow plugs.
- Install the 6 wiring harness clips.
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- Connect the electrical connector to the oil pressure and temperature sensor.
- Connect the electrical connector to the cylinder head temperature sensor.
- Install the 3 wiring harness clips.
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- Install the Diesel Particulate Filter (DPF) bracket.
- Install the front heatshield.
- Install the rear heatshield.
- Install and tighten the 3 bolts.
Torque : 7 Nm
- Install and tighten the nut.
Torque : 10 Nm
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- Install the fuel filter bracket.
- Install and tighten the 3 nuts.
Torque : 12 Nm
- Install the clip.
- Install the fuel filter.
Refer to: FLEX FUEL FILTER (G2172339) or the appropriate service information
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- Install the fuel pipe assembly.
- Connect the 6 fuel pipe connectors.
- Install the 3 clips.
- Install the fuel cooler.
Refer to: the appropriate service information
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- Connect the 2 electrical connectors to the fuel pump.
- Connect the electrical connector to the throttle actuator.
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- Install the charge air hose.
- Fully tighten the 2 charge air hose clamps.
- Connect the electrical connector to the charge air temperature sensor.
- Install the wiring harness bracket clip.
- Install and tighten the bolt.
Torque : 5 Nm
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- Install the 2 wiring harness bracket clips.
- Install and tighten the ground bolt.
Torque : 9 Nm
- Install the hood latch panel.
Refer to: HOOD LATCH PANEL .
- Install the air filter housing outlet pipe.
- Install the air filter housing.
Refer to: AIR FILTER HOUSING (G2294774)
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- Connect the electrical connector to the Heated Oxygen Sensor (HO2S).
- Connect the electrical connector to the post DPF temperature sensor.
- Connect the electrical connector to the differential pressure sensor.
- Connect the electrical connector to the charge air temperature sensor.
- Install the 4 wiring harness clips.
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- Connect the 2 electrical connectors to the coolant pump.
- Install the wiring harness clip.
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- Connect the electrical connector to the Crankshaft Position Sensor (CKP).
- Connect the electrical connector to the oil pump control solenoid.
- Connect the electrical connector to the starter motor wiring harness.
- Install and tighten the 2 bolts.
Torque : 10 Nm
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- Connect the electrical connector to the cylinder block temperature sensor.
- Connect the 2 electrical connectors to the electric thermostat.
- Connect the electrical connector to the piston cooling jet solenoid.
- Install the wiring harness clip.
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- Connect the electrical connector to the Air Conditioning (AC) compressor.
- Connect the electrical connector to the auxiliary coolant pump.
- Install the 2 wiring harness clips.
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- Connect the electrical connector to Belt Integrated Starter Generator (BISG) wiring harness.
- Install the 2 wiring harness clips.
- Install the engine undershield.
Refer to: ENGINE UNDERSHIELD .
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- Connect the electrical connector to the glow plug control module.
- Connect the electrical connector to the Fuel Pump Driver Module (FPDM).
- Install the front left wheel arch liner.
Refer to: FRONT WHEEL ARCH LINER .
- Connect the startup battery ground cable.
Refer to: 12V SYSTEM DISCONNECT .