Brake Pads - Vehicles With: 350 Mm Front Brake Discs (G2301123): Installation

WARNING: Do not use compressed air to clean brake components. Dust from friction materials can be harmful if inhaled.

CAUTION: Make sure that the mating faces are clean and free of foreign material and that no grease is applied to the brake pad guides.

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Clean the brake caliper housing and brake caliper carrier using brake cleaning fluid.

Material: Brake Cleaner (3U7J-2C410-AA)
WARNING: Damaged components must be replaced.

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Inspect the brake caliper piston seals and brake caliper slide pin seals for damage and replace, if required.
CAUTION: As the piston is pushed back into the caliper housing, the brake fluid level in the reservoir will rise. Do not allow the reservoir to overflow.

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- Release the 7 retainers.
- Remove the startup battery cover and brake fluid reservoir cover.
- Remove the brake fluid reservoir cap, and check the brake fluid level.
- Using a syringe, remove the excessive brake fluid to avoid the brake fluid reservoir to overflow.
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With a suitable brake caliper piston retraction tool, push the 2 brake caliper pistons back into the brake caliper housing.

Special Tool(s): 206-080
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Install the front brake pads.

Renew Part: Brake pad kit Quantity: 1 .
WARNING: If the brake pad wear warning light has been activated, a new brake pad wear sensor must be installed.

CAUTION: Make sure that the brake hose does not support the full weight of the brake caliper assembly.
- Install the brake caliper.
- Install and tighten the 2 brake caliper slide pins.
  Torque : 35 Nm
- Connect the brake pad wear sensor to the brake pad.
  Renew Part: Brake pad wear sensor cable Quantity: 1 .
- Secure the brake pad wear sensor grommet.
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Depress the brake pedal several times, check the fluid level in the brake fluid reservoir and top-up with brake fluid.

Refer to: SPECIFICATIONS .
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- Install the startup battery cover.
- Secure the 7 retainers.
- Check the area around the brake fluid reservoir cap, clean if necessary.
  Material: Brake Cleaner (3U7J-2C410-AA)
Repeat the procedure for the other side.
Install the wheels and tires.
Refer to: WHEEL AND TIRE .