LEMON Manuals: Even more car manuals for everyone
Home >> Land Rover >> 2021 >> Range Rover Base >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 47 (Engine - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol PHEV -- Range Rover/L405 (1 Of 2)) >> Engine - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV (G2412677) >> Removal And Installation >> Intake Manifold (G2155469) >> Removal

Intake Manifold (G2155469): Removal

WARNING: This page is about a different variant/trim than selected.
WARNING:
  • This procedure can only be completed after the vehicle has been powered down by an approved person.
  • This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions. Failure to follow these instructions may result in personal injury.
CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected, all openings must be sealed.
NOTE:
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  1. WARNING: Jaguar Land Rover Electric Vehicle Competent Person (EVCP) trained technicians only.
    G12528294Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    This procedure involves work on components associated with the High Voltage (HV) system. Only technicians qualified to Electric Vehicle Competent Person (EVCP) level or higher are allowed to do this procedure.  It is mandated that all technicians involved with the steps in this procedure have read and understood the 'Electric Vehicle Safety Rules'.

    Refer to: ELECTRIC VEHICLE SAFETY RULES .

  2. Before handling any High Voltage (HV) connectors the person(s) completing this procedure must refer to the 'High Voltage Electrical Connector Operation and Inspection' document.

    Refer to: HIGH VOLTAGE ELECTRICAL CONNECTOR OPERATION AND INSPECTION .

  3. WARNING: Jaguar Land Rover Electric Vehicle Authorised Person (EVAP) trained technicians only.
    G12528295Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Power Down  the High Voltage (HV) system. Only technicians qualified to Electric Vehicle Authorised Person (EVAP) level are allowed to do this procedure.  It is mandated that all technicians involved with the steps in this procedure have read and understood the 'Electric Vehicle Safety Rules'.

    Refer to: HYBRID ELECTRIC VEHICLE POWER DOWN/UP .

  4. Raise and support the vehicle on a suitable 2 post lift.

    Refer to: LIFTING .

  5. Drain the engine coolant.

    Refer to: the appropriate Engine Cooling information for the procedure. .

  6. Remove the engine cover.

    Refer to: ENGINE COVER - INGENIUM I4 2.0L PETROL .

  7. Remove the secondary bulkhead center panel.

    Refer to: SECONDARY BULKHEAD CENTER PANEL - INGENIUM I4 2.0L PETROL/TDV6 3.0L DIESEL/TDV8 4.4L DIESEL/V8 S/C 5.0L PETROL .

  8. CAUTION: Be prepared to collect escaping fuel.
    G12004569Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect and reposition the fuel lines away from the intake manifold.

  9. G12004570Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the 3 clips.
    • Remove the Noise, Vibration and Harshness (NVH) material.
  10. G12004571Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the breather pipe.

  11. CAUTION: Be prepared to collect escaping coolant.
    G12004572Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the coolant hose.

  12. G12004573Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the coolant hose.
    • Remove the 2 bolts.
    • Remove the coolant connecting pipe.
  13. G12004574Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the coolant hose.

  14. G12004575Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the breather pipe.
    • Disconnect the electrical connector.
    • Remove the purge valve assembly.
  15. G12004576Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the vacuum pipe.

  16. CAUTION: Be prepared to collect escaping coolant.
    G12004577Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release and reposition the 3 coolant hoses.
    • Remove the 3 bolts.
    • Remove the coolant connecting pipe.
  17. G12004578Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the 2 electrical connectors.
    • Release the 2 wiring harness clips.
  18. G12004579Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector.
    • Release the wiring harness clip.
  19. G12004580Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the air intake pipe.

  20. G12004581Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Release the oil level gauge bracket.
  21. CAUTION: Be prepared to collect escaping coolant.
    G12004582Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the hose clamp.
    • Release the coolant hose.
  22. G12004583Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 7 bolts.
    • Remove the intake manifold assembly.
  23. G11717777Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the 4 intake manifold gaskets.

  24. NOTE: Only do the following step(s) if a new component is to be installed.
    G11717778Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Remove the Manifold Absolute Pressure and Temperature (MAPT) sensor.
    • Remove and discard the O-ring seal.
  25. G11717779Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the throttle body.
    • Remove and discard the O-ring seal.
scientia non olet · About LEMON Manuals