Camshafts - Engine Set (G2167639): Installation

The following step(s) applies to: 

All vehicles 

1. NOTE: This step is only required if previously removed.
   Fig 1: Inlet Camshaft Bearing Cap Bolts Tightening Sequence

   Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
   • Install the inlet camshaft.
   • Install the camshaft bearing caps into the previously noted position. Lubricate the camshaft and the camshaft bearing caps with a small quantity of clean engine oil.
   • Tighten the 10 camshaft bearing cap bolts following the tightening sequence as illustrated.

     Torque  : 11Nm 

2. NOTE: This step is only required if previously removed.
   Fig 2: Exhaust Camshaft Bearing Cap Bolts Tightening Sequence

   Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
   • Install the exhaust camshaft.
   • Install the camshaft bearing caps into the previously noted position. Lubricate the camshaft and the camshaft bearing caps with a small quantity of clean engine oil.
   • Tighten the 10 camshaft bearing cap bolts following the tightening sequence as illustrated.

     Torque  : 11Nm 

3. Install a new valve cover gasket.

   Renew Part: Camshaft cover gasket  Quantity: 1  .

4. Fig 3: Camshaft Cover Bolts Tightening Sequence

   Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
   • Install the valve cover.
   • Install and tighten the bolts in the sequence illustrated to the joining torque figure.

     Torque  : 10Nm 

   • Tighten the bolts in the sequence illustrated to the final torque figure.

     Torque  : 28Nm 

5. Install the coolant bypass hose into the correct position. Tighten the 2 retaining studs to the correct torque.

   Torque  : 10Nm 

6. Install the 2 engine cover support mounts and tighten to the correct torque.

   Torque  : 6Nm 

7. • Install the wiring harness into the correct position.
   • Install the 2 retaining bolts and tighten to the correct torque.

     Torque  : 6Nm 

   • Connect the 8 electrical connectors.

The following step(s) applies to: 

Vehicles with 2.0L petrol ingenium engine

1. Install the accessory drive belt.

   Refer to: ACCESSORY DRIVE BELT - INGENIUM I4 2.0L PETROL .

The following step(s) applies to: 

Plug-in Hybrid Electric Vehicles (PHEV)

1. Install the water pump drive belt.

   Refer to: COOLANT PUMP DRIVE BELT - INGENIUM I4 2.0L PETROL - PHEV .

The following step(s) applies to: 

All vehicles 

1. Install the high pressure fuel pump.

   Refer to: HIGH PRESSURE FUEL PUMP .

2. Install the evaporative emission canister purge valve.

   Refer to: EVAPORATIVE EMISSION CANISTER PURGE VALVE .

3. Install the oil separator and crankcase vent assembly.

   Refer to: VALVE COVER VENT OIL SEPARATOR .

4. Install the fuel injectors.

   Refer to: FUEL INJECTORS .

5. Install the Continuous Variable Valve Lift (CVVL) assembly.

   Refer to: CONTINUOUS VARIABLE VALVE LIFT .

6. Install the upper timing chain.

   Refer to: UPPER TIMING CHAIN .

7. Connect the startup battery ground cable.

   Refer to: SPECIFICATIONS .