Turbocharger (G2027776): Removal

WARNING: Observe due care when working near a hot exhaust system.

CAUTION: Make sure that all openings are sealed.

NOTE:

This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

Raise and support the vehicle on a suitable 2 post lift.
Refer to: JACKING AND LIFTING .
Disconnect the battery ground cable.
Refer to: SPECIFICATIONS .
Remove the intake air resonator.
Refer to: INTAKE AIR RESONATOR .
Remove the air deflector.
Refer to: ENGINE UNDERSHIELD .
Partially drain the cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING .
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Remove the 2 bolts and the heatshield.
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Remove the 4 bolt and the heatshield.
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Remove the 3 bolts and the heatshield.
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Release the clip and remove the heatshield.
CAUTION: Be prepared to collect escaping oil.

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- Remove the bolt and the 2 sealing washers.
- Discard the 2 sealing washers.
- Move the oil supply pipe away from the turbocharger.
CAUTION: Be prepared to collect escaping coolant.

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- Remove the bolt.
- Release the 2 coolant pipes.
- Examine the 2 o-ring seals for wear.
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- Release the clamp.
- Release the catalytic converter.
- Remove and discard the gasket.
- Remove and discard the clamp.
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- Remove the 2 bolts.
- Move the catalytic converter away from the turbocharger.
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- Disconnect the pipe.
- Disconnect the electrical connector.
- Release the clip.
- Examine the 2 seals for wear.
CAUTION: Be prepared to collect escaping oil.

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- Remove the bolt.
- Remove the pipe using the sequence illustrated.
- Remove and discard the 2 O-ring seals.
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Disconnect the electrical connector.
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- Remove the 4 nuts.
- Remove the turbocharger.
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Remove and discard the gasket.