Turbocharger (G2027776): Installation

CAUTION: Make sure that the mating faces are clean and free of foreign material.

Install a new turbocharger gasket.

Renew Part: Turbocharger to exhaust manifold gasket Quantity: 1 .
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- Install the turbocharger.
- Install and tighten the 2 nuts.
  Torque : 10Nm
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Install and tighten the 2 nuts.

Torque : 10Nm
Fig 1: Turbocharger Tightening Sequence
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Tighten the nuts in the sequence illustrated.

Torque : 25Nm
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Connect the electrical connector.
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- Install 2 new O-ring seals.
  Renew Part: Turbocharger oil return pipe seals Quantity: 2 .
- Install the pipe in the sequence illustrated.
- Install and tighten the bolt.
  Torque : 11Nm
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- Connect the pipe.
- Connect the electrical connector.
- Install the clip.
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- Move the catalytic converter in the correct location.
- Install and tighten the two bolts.
  Torque : 25Nm
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- Install a new gasket.
  Renew Part: Exhaust pipe to turbocharger gasket Quantity: 1 .
- Install and tighten a new clamp.
  Renew Part: Front exhaust clamp Quantity: 1 .
  
  Torque : 18Nm
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- Install the 2 pipes.
- Install and tighten the bolt.
  Torque : 12Nm
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- Install 2 new washers.
  Renew Part: Turbocharger oil feed pipe banjo bolt washers Quantity: 2 .
- Install the pipe.
- Install and tighten the bolt.
  Torque : 18Nm
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- Install the heatshield.
- Install the clip.
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- Install the heatshield.
- Install and tighten the 3 bolts.
  Torque : 9Nm
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- Install the heatshield.
- Install and tighten the 4 bolts.
  Torque : 9Nm
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- Install the heatshield.
- Install and tighten the 2 bolts.
  Torque : 9Nm
Vacuum fill the cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING .
Install the air deflector.
Refer to: ENGINE UNDERSHIELD .
Install the intake air resonator.
Refer to: INTAKE AIR RESONATOR .
Connect the battery ground cable.
Refer to: SPECIFICATIONS .
Check the engine oil level.
Refer to: SPECIFICATIONS .