Transfer Case Rear Output Shaft Bearing (G2413351): Removal

NOTE:

This procedure contains illustrations showing certain components removed to provide extra clarity.
This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.

Raise and support the vehicle on a suitable 2 post lift.
Refer to: JACKING AND LIFTING
Disconnect the startup battery ground cable.
Refer to: 12V SYSTEM DISCONNECT AND CONNECT
Drain the transfer case.
Refer to: TRANSFER CASE DRAINING AND FILLING
Remove the transfer case.
Refer to: TRANSFER CASE
With assistance, secure the transfer case with its transmission mating face down on a flat surface.
NOTE: If equipped.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 3 bolts.
- Remove the heatshield.
NOTE: If equipped.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 2 bolts.
- Remove the heatshield.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the bolt.
- Remove the Noise, Vibration and Harshness (NVH) damper.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 2 bolts.
- Remove the Transmission Control Module (TCM).
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 2 bolts.
- Remove the sensor.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the 19 transfer case bolts.
CAUTION: Care must be taken when turning the transfer case over. The transfer case halves must not be allowed to separate.

With assistance, release the transfer case and secure with the rear face of the transfer case facing down on a flat surface.
CAUTION: Care must be taken to avoid damage to the mating surfaces.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Using a soft faced mallet, release the front casing.
Clean the component mating faces.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Locate the magnetic filter. The filter may have dropped into the front housing in the previous step.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the transfer case chain assembly.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 2 bolts.
- Remove the bracket.
CAUTION: Note the installed position of the component prior to removal.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Rotate the transfer differential assembly to the position shown in the illustration.
CAUTION: Note the installed position of the component prior to removal.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the washer.
- Remove the components.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove and discard the circlip.
CAUTION: Note the installed position of the component prior to removal.

NOTE: Remove both components at the same time.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the transfer differential assembly.
- Remove the gear.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the special tool.

Special Tool(s): JLR-308-927
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove and discard the circlip.
CAUTION: Do not use excessive force when removing the flange assembly.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the rear output shaft flange.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Use the special tool to remove the bearings.
  Special Tool(s): 303-1119
- Discard the bearing.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove and discard the seal.