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Home >> Land Rover >> 2021 >> Defender 90 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - INGENIUM 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV -- Defender/L663 (1 Of 2) >> Engine - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV (G2344339) >> Removal And Installation >> Oil Pan - INGENIUM I4 2.0L Petrol (G2344480) >> Installation

Oil Pan - INGENIUM I4 2.0L Petrol (G2344480): Installation

  1. CAUTION:
    • Make sure that all traces of the old sealant are removed from the mating surfaces.
    • Make sure the component is installed and bolts tightened within 7 minutes of applying the sealant.
    G14055200Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Apply a steady 3 mm diameter bead of sealant to the oil pan in the areas shown in the illustration. Use silicone gasket sealant meeting Jaguar Land Rover (JLR) specifications.

    Refer to: SPECIFICATIONS 

  2. CAUTION: Only tighten the bolts finger tight at this stage.
    G14429256Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the oil pan.
    • Install the 2 bolts.
  3. CAUTION: Only tighten the bolts finger tight at this stage.
    G14429259Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 14 bolts.

  4. G11717860Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the 16 bolts in the illustrated sequence.

    Torque 

    Stage 1: 10 Nm 

    Stage 2: 25 Nm 

    • Install and tighten the 4 bolts to the transmission.

      Torque  : 48 Nm 

    • Install and tighten the 4 bolts to the oil pan.

      Torque  : 25 Nm 

    • Install the NVH  material.
    • Install the 4 clips.
  7. CAUTION:
    • Inspect the front cover and replace if necessary.
    • Make sure that the surface of the front cover and the engine is clean and free of foreign material.
    • Steps 7-10 must be completed within 7 minutes of starting to apply the RTV.
    G14054862Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Apply RTV sealant in the position shown.

    Refer to: SPECIFICATIONS 

  8. G14054863Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the engine front cover.
    • Use the front cover alignment tool to align the front cover.

      Special Tool(s): JLR-303-1672 

  9. CAUTION: Do not fully tighten the bolts at this stage.
    G14054864Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and finger tighten the 4 bolts.

  10. CAUTION: Continuous forward pressure must be applied on the tool.
    G14054865Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Fully tighten the 4 bolts in the sequence illustrated.

    Torque  : 12 Nm 

  11. CAUTION: This step must be completed within 40 minutes of starting to apply the RTV.
    G14054866Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 8 bolts.

    Torque  : 12 Nm 

  12. G14054867Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the front cover alignment tool.

    Special Tool(s): JLR-303-1672 

  13. CAUTION: This step is only required if the front cover is re-used.
    G14054868Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool.

      Special Tool(s): JLR-303-1628 

    • Rotate the special tool and the crankshaft front seal 35° in a counter clockwise direction.
    • Remove the special tool and the crankshaft front seal.
    • Remove and discard the crankshaft front seal.
  14. CAUTION: This step is only required if the front cover is re-used.
    G14054869Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new crankshaft front seal to the special tool.

      Special Tool(s): JLR-303-1628 

      Renew Part: Crankshaft front oil seal Quantity: 1  .

    • Install the special tool and the crankshaft front seal.
    • Rotate the crankshaft front seal and special tool 35° in a clockwise direction.
    • Remove the special tool.
  15. Install the wiring harness clip to the engine front cover.
    • Install the 2 pulleys.
    • Install and tighten the 2 bolts.

      Torque  : 25 Nm 

    • Install the 2 covers.
    • Install the oil level gauge assembly.
    • Install and tighten the bolt.

      Torque  : 7 Nm 

    • Install the 2 clips.
    • Remove and discard the cable tie that supports the A/C  compressor.
    • Reposition the A/C  compressor in the correct location.
    • Install and tighten the 3 bolts.

      Torque  : 25 Nm 

    • Install the transmission cooler pipes.
    • Install and tighten the nut.

      Torque  : 12 Nm 

    • Install the bracket.
    • Install and tighten the 2 bolts.

      Torque  : 12 Nm 

    • Install the 4 wiring harness clips.
  21. NOTE: If equipped.
    • Install the cable.
    • Install and tighten the bolt.

      Torque  : 12 Nm 

  22. Install the front subframe.

    Refer to: FRONT SUBFRAME

  23. Install the crankshaft pulley.

    Refer to: CRANKSHAFT PULLEY - INGENIUM I4 2.0L PETROL 

  24. Fill the engine with oil.

    Refer to: ENGINE OIL VACUUM DRAINING AND FILLING 

  25. Connect the 12 V system.

    Refer to: 12V SYSTEM DISCONNECT AND CONNECT

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