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Home >> Land Rover >> 2021 >> Defender 90 S >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - INGENIUM 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV -- Defender/L663 (1 Of 2) >> Engine - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV (G2344339) >> Removal And Installation >> Engine Front Cover - INGENIUM I4 2.0L Petrol (G2173203) >> Installation

Engine Front Cover - INGENIUM I4 2.0L Petrol (G2173203): Installation

  1. CAUTION:
    • Inspect the front cover and replace if necessary.
    • Make sure that the surface of the front cover and the engine is clean and free of foreign material.
    • Steps 1-4 must be completed within 7 minutes of starting to apply the RTV.
    G14054862Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Apply RTV sealant in the position shown.

    Refer to: SPECIFICATIONS 

  2. G14054863Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the engine front cover.
    • Use the front cover alignment tool to align the front cover.

      Special Tool(s): JLR-303-1672 

  3. CAUTION: Do not fully tighten the bolts at this stage.
    G14054864Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and finger tighten the 4 bolts.

  4. CAUTION: Continuous forward pressure must be applied on the tool.
    G14054865Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Fully tighten the 4 bolts in the sequence illustrated.

    Torque  : 12 Nm 

  5. CAUTION: This step must be completed within 40 minutes of starting to apply the RTV.
    G14054866Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 8 bolts.

    Torque  : 12 Nm 

  6. G14054867Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the front cover alignment tool.

    Special Tool(s): JLR-303-1672 

  7. CAUTION: This step is only required if the front cover is re-used.
    G14054868Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool.

      Special Tool(s): JLR-303-1628 

    • Rotate the special tool and the crankshaft front seal 35° in a counter clockwise direction.
    • Remove the special tool and the crankshaft front seal.
    • Remove and discard the crankshaft front seal.
  8. CAUTION: This step is only required if the front cover is re-used.
    G14054869Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new crankshaft front seal to the special tool.

      Special Tool(s): JLR-303-1628 

      Renew Part: Crankshaft front oil seal Quantity: 1  .

    • Install the special tool and the crankshaft front seal.
    • Rotate the crankshaft front seal and special tool 35° in a clockwise direction.
    • Remove the special tool.
  9. CAUTION: Make sure the component is installed to its noted removal position. Failure to follow this instruction may result in damage to the vehicle.
    • Install the left idler pulley.
    • Install and tighten the bolt.

      Torque  : 48 Nm 

    • Install the cover.
  10. CAUTION: Make sure the component is installed to its noted removal position. Failure to follow this instruction may result in damage to the vehicle.
    • Install the right side idler pulley.
    • Install and tighten the bolt.

      Torque  : 25 Nm 

    • Install the cover.
  11. Install the crankshaft pulley.

    Refer to: CRANKSHAFT PULLEY - INGENIUM I4 2.0L PETROL 

  12. Fill the engine with oil.

    Refer to: ENGINE OIL VACUUM DRAINING AND FILLING 

  13. Connect the 12 V system.

    Refer to: 12V SYSTEM DISCONNECT AND CONNECT

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