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Home >> Land Rover >> 2021 >> Defender 110 >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission -- Defender/L663 >> Automatic Transmission (G2391363) >> Removal >> Transmission - V8 S/C 5.0L Petrol (G2815900) >> General Equipment

General Equipment

EQUIPMENT NAME
Transmission jack
CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
NOTE:
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  • Fluid loss is unavoidable, use absorbent cloth or a container to collect the fluid.
  1. Raise and support the vehicle on a suitable 2 post lift.

    Refer to: JACKING AND LIFTING

  2. Disconnect the 12 V system.

    Refer to: 12V SYSTEM DISCONNECT AND CONNECT

  3. Remove the hood.

    Refer to: HOOD

  4. Remove the secondary bulkhead center panel.

    Refer to: SECONDARY BULKHEAD CENTER PANEL - V8 S/C 5.0L PETROL

  5. Remove the viscous cooling fan.

    Refer to: VISCOUS COOLING FAN

  6. G15308974Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the 2 engine lifting brackets.
  7. G15308975Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 engine lifting eyes.

      Special Tool(s): 303-1435 

    • Install and tighten the 2 bolts.

      Torque 

      Stage 1: 25 Nm 

      Stage 2: 90° 

  8. G15308976Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 special tools.

      Special Tool(s): JLR-303-1713 

    • Install and tighten the 4 bolts.

      Torque  : 20 Nm 

  9. G15308977Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 engine compartment braces as illustrated.
    • Install and tighten the 2 bolts.

      Torque  : 20 Nm 

  10. G15308978Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Assemble the engine support beam and the adapter.

    Special Tool(s): JLR-303-1692  , JLR-303-1692-04 

  11. CAUTION: This step requires the aid of another technician.
    G15322440Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the engine support beam and the engine support adapter as illustrated.

      Special Tool(s): JLR-303-1692 

    • Use the special tools to attach the engine lifting eyes to the engine support beam.

      Special Tool(s): JLR-303-1692-04 

  12. G15308980Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the 3 breather pipes.

  13. Remove the rear driveshaft.

    Refer to: REAR DRIVESHAFT

  14. Remove the front driveshaft.

    Refer to: FRONT DRIVESHAFT

  15. G15308981Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Disconnect the 2 transmission fluid cooler pipes.
    • Remove and discard the 2 O-ring seals.
    • Tie aside the transmission fluid cooler pipes.
  16. G15308982Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Release the 2 Emergency Park Release (EPR) cable clips.
    • Tie aside the EPR  cable.
  17. G15308983Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Remove the heatshield.
    • Disconnect the electrical connector from the left Heated Oxygen Sensor (HO2S).
    • Release the clip.
  18. G15308984Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Remove the heatshield.
    • Disconnect the electrical connector from the right HO2S  .
    • Release the clip.
  19. G15308985Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector.
    • Release the 3 clips.
    • Remove the ground cable bolt.
  20. G15308986Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the access cover.

  21. G15308987Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the 4 drive plate bolts.

  22. G15308988Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Use the transmission jack to lower the powertrain assembly.

    General Equipment: Transmission jack 

  23. G15308989Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 nuts.
    • Release the differential breather pipe.
    • Tie aside the differential breather pipe.
  24. G15308990Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the clip.
    • Release the starter motor breather pipe.
    • Tie aside the starter motor breather pipe.
  25. G15308991Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the breather pipe assembly bolt.

  26. G15308992Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the clip.
    • Remove the breather pipe assembly.
  27. NOTE: Note the orientation of the bolts prior to removal.
    G15308993Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the 10 bolts.

  28. WARNING: This step requires the aid of another technician.
    CAUTION: Care must be taken to avoid damaging the surrounding components.
    NOTE:
    • Note the orientation of the bolts prior to removal.
    • Secure the torque converter to the transmission using suitable cable ties.
    G15308994Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the transmission.
  29. NOTE: Do not disassemble further if the component is removed for access only.
    G15308995Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the 3 electrical connectors.
    • Release the 7 clips.
    • Remove the transmission wiring harness.
  30. G15308996Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the 2 heatshield brackets.
  31. G15308997Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 3 bolts.
    • Remove the wiring harness bracket.
    • Remove the heatshield.
  32. G15308998Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Remove the EPR  lever.
  33. CAUTION: This step requires the aid of another technician.
    G15308999Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Use the special tool to remove the 8 bolts.

      Special Tool(s): 303-1069 

    • Remove the wiring harness bracket.
    • Remove the transfer case.