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Home >> Land Rover >> 2021 >> Defender 110 >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission -- Defender/L663 >> Automatic Transmission (G2391363) >> Removal >> Transmission - INGENIUM I6 3.0L Diesel (G2748439) >> General Equipment

General Equipment

EQUIPMENT NAME
Transmission jack
CAUTION: New transmission assemblies are supplied pre-filled with transmission fluid.
NOTE:
  • Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
    • This procedure contains illustrations showing certain components removed to provide extra clarity.
    • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  1. Disconnect the 12 V system.

    Refer to: 12V SYSTEM DISCONNECT AND CONNECT

  2. Raise and support the vehicle on a suitable 2 post lift.

    Refer to: JACKING AND LIFTING

  3. Remove the engine cover.

    Refer to: ENGINE COVER - INGENIUM I6 3.0L DIESEL

  4. Remove the hood.

    Refer to: HOOD

  5. Remove the secondary bulkhead center panel.

    Refer to: SECONDARY BULKHEAD CENTER PANEL - INGENIUM I4 2.0L PETROL/INGENIUM I4 2.0L PETROL - PHEV/INGENIUM I6 3.0L DIESEL/INGENIUM I6 3.0L PETROL

  6. G14067738Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 fasteners.
    • Remove the heatshield.
  7. Position the charge air cooler in the service position.

    Refer to: the appropriate service information

  8. G15246650Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the 2 breather pipes from the 2 clips.

  9. G15246651Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the breather pipe clip.

  10. G15321151Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tools.

      Install the Special Tool(s): JLR-303-1676 

    • Install and tighten the 4 bolts.

      Torque  : 20 Nm 

  11. G15321152Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tools.

      Install the Special Tool(s): JLR-303-1713 

    • Install and tighten the 4 bolts.

      Torque  : 20 Nm 

  12. G15321153Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 engine compartment braces as illustrated.
    • Install and tighten the 2 bolts.

      Torque  : 20 Nm 

  13. G15321154Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the engine support beam and the engine support adapter as illustrated.

      Install the Special Tool(s): JLR-303-1692  , JLR-303-1692-04 

  14. Remove the catalytic converter.

    Refer to: the appropriate service information

  15. Remove the rear driveshaft.

    Refer to: REAR DRIVESHAFT

  16. Remove the starter motor.

    Refer to: the appropriate service information

  17. G14067741Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Use a transmission jack to support the transmission.

    General Equipment: Transmission jack 

  18. Remove the front driveshaft.

    Refer to: FRONT DRIVESHAFT

  19. G14067742Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector.
    • Release the wiring harness clip.
  20. CAUTION: Be prepared to collect escaping fluids.
    G14067743Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Release the transmission oil cooler pipes.
    • Discard the 2 O-ring seals.
  21. G14067745Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Release the Emergency Park Release (EPR) cable from the 3 clips.
    • Release the EPR  cable from the transmission.
  22. G14067744Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Release the Mild Hybrid Electric Vehicle (MHEV) battery cable.
  23. G15308790Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the 2 breather pipes from the 2 clips.

  24. G15308791Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the cable clip.

  25. G14067746Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the 2 nuts.

  26. G15308747Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector.
    • Release the 2 wiring harness clips.
  27. G15308794Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Reposition the ground cable away from the transmission.
  28. CAUTION: Only rotate the crankshaft clockwise.
    G14067752Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the 6 bolts.

  29. NOTE: Note the orientation of the bolts prior to removal.
    G14067753Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the 4 left side transmission bolts.

  30. NOTE: Note the orientation of the bolts prior to removal.
    G14067754Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the 3 right side transmission bolts.

  31. NOTE: Note the orientation of the bolt prior to removal.
    G14067755Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the lower transmission bolt.

  32. WARNING: This step requires the aid of another technician.
    CAUTION:
    • Care must be taken to avoid damaging the surrounding components.
    • Make sure that the torque converter remains in the transmission.
    NOTE: Use suitable retaining straps to secure the torque converter to the transmission,
    G14067756Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the transmission assembly.

  33. NOTE: Do not disassemble further if the component is removed for access only.
    G14067757Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the 3 breather pipes.
    • Remove the 3 breather pipes.
  34. G14067758Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 wiring harness bolts.
    • Remove the 3 wiring harness clips.
    • Remove the heatshield.
  35. G14067759Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the transmission electrical connector.

  36. G15308803Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Disconnect the 2 electrical connector.
    • Release the wiring harness clip.
  37. G15308759Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the transmission wiring harness.

  38. WARNING: This step requires the aid of another technician.
    G12001410Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Use a suitable stand to support the transfer case.

      General Equipment: Transmission jack 

    • Use the special tool to remove the 8 bolts.

      Special Tool(s): 303-1069 

    • Remove the transfer case.
  39. G14067763Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the 2 exhaust brackets.
  40. G14067764Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the 2 heatshields.
  41. G14067765Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 6 clips.
    • Remove the 2 Noise, Vibration and Harshness (NVH) components.
  42. G14067766Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the NVH  material.

  43. G12001414Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the nut.
    • Remove the EPR  lever.
  44. G14067768Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the transmission plug.

  45. G14067769Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the transmission gasket.

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