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Home >> Land Rover >> 2021 >> Defender 110 >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission -- Defender/L663 >> Automatic Transmission (G2391363) >> Installation >> Transmission - INGENIUM I6 3.0L Diesel (G2748440) >> Special Tool(S) >> Part(S)

Special Tool(S): Part(S)

STEP PART NAME QUANTITY
Step 22 Torque converter bolts 6
Step 30 Transmission fluid cooler tubes to transmission O-ring seals 2
Step 3 Transmission gasket 1
CAUTION: New transmission assemblies are supplied pre-filled with transmission fluid.
NOTE:
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • Steps 2 to 16 are only required if the components were previously removed.
  1. NOTE: This step is only required if a new transmission is to be installed.
    G12001509Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the 3 bolts and the torque converter transportation brace.

  2. G12001510Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Make sure the torque converter is installed with the measurements as show.

  3. G14067769Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install a new transmission gasket.

    Renew Part: Transmission gasket Quantity:  .

  4. G14067768Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the transmission plug.

    Torque  : 24 Nm 

  5. G12001414Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the Emergency Park Release (EPR) lever.
    • Install and tighten the nut.

      Torque  : 12 Nm 

  6. G14067766Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the Noise, Vibration and Harshness (NVH) material.

  7. G14067765Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 NVH  components.
    • Install the 6 clips.
  8. G14067764Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 heatshields.
    • Install and tighten the 4 bolts.

      Torque  : 10 Nm 

  9. G14067763Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 exhaust brackets.
    • Install and tighten the 2 bolts.

      Torque  : 10 Nm 

  10. G15309068Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the Heated Oxygen Sensor Heated Oxygen Sensor (HO2S) bracket.
    • Install and tighten the bolt.

      Torque  : 24 Nm 

  11. G15309069Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the Gasoline Particulate Filter (GPF) pressure sensor.
    • Install and tighten the 2 bolts.

      Torque  : 22.5 Nm 

  12. WARNING: This step requires the aid of another technician.
    G12001410Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the transfer case.
    • Use the special tool to install and tighten the 8 bolts.

      Special Tool(s): 303-1069 

      Torque  : 50 Nm 

  13. G15309071Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the transmission wiring harness.

  14. G15308803Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install and tighten the 2 bolts.

      Torque  : 25 Nm 

    • Connect the 2 electrical connectors.
    • Secure the wiring harness clip.
  15. G14067759Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the transmission electrical connector.

  16. G14067758Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the heatshield
    • Install the 3 wiring harness clips.
    • Install and tighten the 2 wiring harness bolts.

      Torque  : 10 Nm 

  17. CAUTION: To prevent water ingress and subsequent transmission damage, make sure that the breather is fully installed into the transmission casing. The white line around the circumference of the pipe should not be visible when correctly installed.
    G14067757Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 3 breather pipes.
    • Connect the 3 breather pipes.
  18. WARNING: This step requires the aid of another technician.
    CAUTION:
    • Care must be taken to avoid damaging the surrounding components.
    • Make sure that the torque converter remains in the transmission.
    NOTE: Remove and discard the tie straps securing the torque converter.
    G14067756Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the transmission assembly.

  19. G14067755Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the lower bolt.

    Torque  : 40 Nm 

  20. G14067754Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 3 right side transmission bolts.

    Torque  : 40 Nm 

  21. G14067753Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 4 left side transmission to engine bolts.

    Torque  : 40 Nm 

  22. CAUTION: Only rotate the crankshaft clockwise.
    G14067752Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 6 new bolts.

    Renew Part: Torque converter bolts Quantity:  .

    Torque  : 70 Nm 

  23. G15308794Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the ground cable.
    • Install and tighten the bolt.

      Torque  : 25 Nm 

  24. G15308747Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the electrical connector.
    • Install the 2 wiring harness clips.
  25. G14067746Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 2 nuts.

    Torque  : 22 Nm 

  26. G15308791Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the cable.

  27. G15308790Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 2 breather pipes to the 2 clips.

  28. G14067744Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the Mild Hybrid Electric Vehicle (MHEV) battery cable.
    • Install and tighten the 2 bolts.

      Torque  : 10 Nm 

  29. G14067745Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the EPR  cable to the transmission.
    • Install the EPR  cable to the 3 clips.
    • Install and tighten the 2 bolts.

      Torque  : 10 Nm 

  30. G14067743Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 new O-ring seals.

      Renew Part: Transmission fluid cooler tubes to transmission O-ring seals Quantity:  .

    • Install the transmission fluid cooler pipes.
    • Install and tighten the bolt.

      Torque  : 22.5 Nm 

  31. G14067742Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the electrical connector.
    • Install the wiring harness clip.
  32. Install the front driveshaft.

    Refer to: FRONT DRIVESHAFT

  33. G14067741Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the transmission jack.

    General Equipment: Transmission jack 

  34. Install the starter motor.

    Refer to: the appropriate service information

  35. Install the rear driveshaft.

    Refer to: REAR DRIVESHAFT

  36. Install the catalytic converter.

    Refer to: the appropriate service information

  37. G15321154Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the engine support beam and the engine support adapter.

      Install the Special Tool(s): JLR-303-1692  , JLR-303-1692-04 

  38. G15321153Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the 2 engine compartment braces.
  39. G15321152Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the special tools.

      Install the Special Tool(s): JLR-303-1713 

  40. G15321151Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the special tools.

      Install the Special Tool(s): JLR-303-1676 

  41. G15246651Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the breather pipe clip.

  42. G15246650Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 2 breather pipes to the 2 clips.

  43. Install the charge air cooler.

    Refer to: the appropriate service information

  44. G14067738Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the heatshield.
    • Install the 2 clips.
  45. Install the secondary bulkhead center panel.

    Refer to: SECONDARY BULKHEAD CENTER PANEL - INGENIUM I4 2.0L PETROL/INGENIUM I4 2.0L PETROL - PHEV/INGENIUM I6 3.0L DIESEL/INGENIUM I6 3.0L PETROL

  46. Install the hood.

    Refer to: HOOD

  47. Install the engine cover.

    Refer to: ENGINE COVER - INGENIUM I6 3.0L DIESEL

  48. Connect the 12 V system.

    Refer to: 12V SYSTEM DISCONNECT AND CONNECT