Special Tool(S): Part(S)
| STEP | PART NAME | QUANTITY |
|---|---|---|
| Step 15 | Torque converter bolt(s) | 4 |
| Step 21 | Transmission fluid cooler tubes O-ring seal(s) | 2 |
- New transmission assemblies are supplied pre-filled with transmission fluid.
- Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
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- This procedure contains illustrations showing certain components removed to provide extra clarity.
- This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
- Steps 1 to 10 are only required if the components were previously removed.
Remove the torque converter retainer.
Make sure that the torque converter is fully engaged to the transmission.
- Install the Emergency Park Release (EPR) lever.
- Install the nut.
Torque : 12 Nm
Install the transmission cap.
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WARNING: This step requires the aid of another technician.
- Install the transfer case.
- Use the special tool to install and tighten the 8 bolts.
Special Tool(s): 303-1069
Torque : 55 Nm
- Remove the transmission jack.
General Equipment: Transmission jack
Install the transmission wiring harness.
- Install and tighten the 2 wiring harness bracket bolts.
Torque : 25 Nm
- Connect the 2 electrical connectors.
- Install the wiring harness clip.
- Install and tighten the 2 wiring harness bracket bolts.
- Install the heatshield.
- Install and tighten the 2 bolts.
Torque : 10 Nm
- Install and tighten the 4 wiring harness bolts.
Torque : 10 Nm
- Connect the transmission electrical connector.
- Install and tighten the 4 wiring harness bolts.
- Install the 2 breather pipes.
- Install the wiring harness clip.
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CAUTION: Make sure that the torque converter remains in the transmission.NOTE: This step requires the aid of another technician.
Install the transmission.
Install and tighten the 2 lower transmission to engine bolts.
Torque : 48 Nm
Install and tighten the 4 right side transmission to engine bolts.
Torque : 48 Nm
Install and tighten the 4 left side transmission to engine bolts.
Torque : 48 Nm
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CAUTION: Only rotate the camshaft clockwise.
Install and tighten the 4 new torque converter bolts.
Renew Part: Torque converter bolt(s) Quantity: 4 .
Torque : 65 Nm
- Reposition the breather pipe in the correct location.
- Install and tighten the 2 nuts.
Torque : 22 Nm
- Reposition the solenoid assembly to the correct location.
- Install and hand tighten the bolt.
- Connect the solenoid electrical connector.
Install the transmission breather pipe clip.
Install the 2 EPR cable clips.
- Reposition the EPR cable in the correct location.
- Install and tighten the 2 bolts.
Torque : 11 Nm
- Install the EPR cable to the transmission.
- Install the EPR clip.
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CAUTION: Be prepared to collect escaping fluids.
- Install the 2 new O-ring seals.
Renew Part: Transmission fluid cooler tubes O-ring seal(s) Quantity: 2 .
- Install the transmission fluid cooler pipes.
- Install and tighten the bolt.
Torque : 22 Nm
- Install the 2 new O-ring seals.
- Connect the transmission to body wiring harness electrcial connector.
- Install the 2 wiring harness clips.
- Install the front driveshaft.
Refer to: FRONT DRIVESHAFT
- Install the rear driveshaft.
Refer to: REAR DRIVESHAFT
- Install the starter motor.
Refer to: the appropriate service information
Remove the transmission jack.
General Equipment: Transmission jack
- Remove the engine support beam and the engine support adapter.
Install the Special Tool(s): JLR-303-1692 , JLR-303-1692-04
- Remove the engine support beam and the engine support adapter.
- Remove the 2 bolts.
- Remove the 2 engine compartment braces.
- Remove the 4 bolts.
- Remove the special tools.
Install the Special Tool(s): JLR-303-1713
- Remove the 2 bolts.
- Remove the special tool.
Remove the Special Tool(s): JLR-303-1688
- Install the bracket.
- Install and tighten the 4 catalytic converter to transmission bolts.
Torque
M8: 30 Nm
M6: 25 Nm
Install and tighten the 2 catalytic converter bolts.
Torque : 26 Nm
Install and tighten the breather pipe bolt.
Torque : 10 Nm
- Install the secondary bulkhead panel.
- Install the hood.
Refer to: HOOD
- Connect the 12 V system.
Refer to: 12V SYSTEM DISCONNECT AND CONNECT