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Home >> Land Rover >> 2021 >> Defender 110 >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission -- Defender/L663 >> Automatic Transmission (G2391363) >> Installation >> Transmission - INGENIUM I4 2.0L Diesel (G2391378) >> Special Tool(S) >> Part(S)

Special Tool(S): Part(S)

STEP PART NAME QUANTITY
Step 15 Torque converter bolt(s) 4
Step 21 Transmission fluid cooler tubes O-ring seal(s) 2
CAUTION:
  • New transmission assemblies are supplied pre-filled with transmission fluid.
  • Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
NOTE:
    • This procedure contains illustrations showing certain components removed to provide extra clarity.
    • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • Steps 1 to 10 are only required if the components were previously removed.
  1. G11599795Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the torque converter retainer.

  2. G11700391Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Make sure that the torque converter is fully engaged to the transmission.

  3. G15308960Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the Emergency Park Release (EPR) lever.
    • Install the nut.

      Torque  : 12 Nm 

  4. G11599841Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the transmission cap.

  5. WARNING: This step requires the aid of another technician.
    G11707866Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the transfer case.
    • Use the special tool to install and tighten the 8 bolts.

      Special Tool(s): 303-1069 

      Torque  : 55 Nm 

    • Remove the transmission jack.

      General Equipment: Transmission jack 

  6. G15308957Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the transmission wiring harness.

  7. G15308803Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install and tighten the 2 wiring harness bracket bolts.

      Torque  : 25 Nm 

    • Connect the 2 electrical connectors.
    • Install the wiring harness clip.
  8. G15308955Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the heatshield.
    • Install and tighten the 2 bolts.

      Torque  : 10 Nm 

  9. G15308954Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install and tighten the 4 wiring harness bolts.

      Torque  : 10 Nm 

    • Connect the transmission electrical connector.
  10. G11700154Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 breather pipes.
    • Install the wiring harness clip.
  11. CAUTION: Make sure that the torque converter remains in the transmission.
    NOTE: This step requires the aid of another technician.
    G11700194Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the transmission.

  12. G11700193Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 2 lower transmission to engine bolts.

    Torque  : 48 Nm 

  13. G11700192Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 4 right side transmission to engine bolts.

    Torque  : 48 Nm 

  14. G11700191Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 4 left side transmission to engine bolts.

    Torque  : 48 Nm 

  15. CAUTION: Only rotate the camshaft clockwise.
    G11700182Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 4 new torque converter bolts.

    Renew Part: Torque converter bolt(s) Quantity:  .

    Torque  : 65 Nm 

  16. G11700189Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Reposition the breather pipe in the correct location.
    • Install and tighten the 2 nuts.

      Torque  : 22 Nm 

  17. G11700188Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Reposition the solenoid assembly to the correct location.
    • Install and hand tighten the bolt.
    • Connect the solenoid electrical connector.
  18. G15308945Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the transmission breather pipe clip.

  19. G11700186Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 2 EPR  cable clips.

  20. G11700185Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Reposition the EPR  cable in the correct location.
    • Install and tighten the 2 bolts.

      Torque  : 11 Nm 

    • Install the EPR  cable to the transmission.
    • Install the EPR  clip.
  21. CAUTION: Be prepared to collect escaping fluids.
    G11700184Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 new O-ring seals.

      Renew Part: Transmission fluid cooler tubes O-ring seal(s) Quantity:  .

    • Install the transmission fluid cooler pipes.
    • Install and tighten the bolt.

      Torque  : 22 Nm 

  22. G15308941Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the transmission to body wiring harness electrcial connector.
    • Install the 2 wiring harness clips.
  23. Install the front driveshaft.

    Refer to: FRONT DRIVESHAFT

  24. Install the rear driveshaft.

    Refer to: REAR DRIVESHAFT

  25. Install the starter motor.

    Refer to: the appropriate service information

  26. G11700176Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the transmission jack.

    General Equipment: Transmission jack 

  27. G15308939Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the engine support beam and the engine support adapter.

      Install the Special Tool(s): JLR-303-1692  , JLR-303-1692-04 

  28. G15308938Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the 2 engine compartment braces.
  29. G15308937Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the special tools.

      Install the Special Tool(s): JLR-303-1713 

  30. G15308936Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the special tool.

      Remove the Special Tool(s): JLR-303-1688 

  31. G11700174Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the bracket.
    • Install and tighten the 4 catalytic converter to transmission bolts.

      Torque 

      M8: 30 Nm 

      M6: 25 Nm 

  32. G11700173Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 2 catalytic converter bolts.

    Torque  : 26 Nm 

  33. G11700172Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the breather pipe bolt.

    Torque  : 10 Nm 

  34. Install the secondary bulkhead panel.

    Refer to: SECONDARY BULKHEAD CENTER PANEL - INGENIUM I4 2.0L PETROL/INGENIUM I4 2.0L PETROL - PHEV/INGENIUM I6 3.0L DIESEL/INGENIUM I6 3.0L PETROL

  35. Install the hood.

    Refer to: HOOD

  36. Connect the 12 V system.

    Refer to: 12V SYSTEM DISCONNECT AND CONNECT