Engine - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV (G2344339): Specifications

LUBRICANTS, FLUIDS, SEALERS AND ADHESIVES SPECIFICATION

	SPECIFICATIONS
Sealant	Loctite 5970 BM Black
Engine Oil	SAE 0W20 STJLR 03.5006, or STJLR.51.5122
Engine Oil - NAS markets	SAE 0W20 STJLR.51.5122

CAPACITIES SPECIFICATION

	LITERS
Engine oil and filter, initial fill	7.9
Engine oil, service fill with oil filter change	7.02
Engine oil, service fill without oil filter change	6.47

GENERAL SPECIFICATION

ITEM	SPECIFICATION
Type	2.0 liter, inline 4, turbocharged and intercooled petrol engine, twin overhead camshaft, 4 valves per cylinder
Cylinder arrangement	Inline 4
Cylinder numbering	No. 1 from the accessory drive end
Bore - nominal	83.0 mm (3.270 in)
Stroke	92.29 mm (3.633 in)
Capacity	1997 cm3 (121.9 in3 )
Firing order	1 - 3 - 4 - 2
Spark plug gap	0.7-0.8mm
Direction of rotation	Clockwise viewed at FEAD
Compression ratio - Low and Mid spec	10.5:1
Compression ratio - High spec	9.5:1
Cylinder head maximum  permitted warp (flatness specification)	0.2 mm (0.008 in)
Cylinder block maximum  permitted warp (flatness specification)	0.2 mm (0.008 in)
Maximum power/torque - Low spec
Maximum power	147 kW (200 PS) @ 5500rpm
Maximum Torque	320 Nm (236 lb/ft) @ 1300 - 4000rpm
Maximum power/torque - Mid spec
Maximum power	184 kW (250 PS) @ 5500rpm
Maximum Torque	365 Nm (269 lb/ft) @ 1200 - 4500rpm
Maximum power/torque - High spec
Maximum power	221 kW (300 PS) @ 5500rpm
Maximum Torque	400 Nm (295 lb/ft) @ 1500 - 4500rpm
Crankshaft end play:
Minimum	0.15 mm
Maximum	0.35 mm
Main bearing clearance:
Minimum	0.030 mm
Maximum	0.054 mm

NOTE: Numbers with a green background are a single use component.

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM		LB-FT
1	Coolant outlet pipe bolts	25		18.4
2	Upper idler pulley bolt	25		18.4
3	Left idler pulley bolt	47.5		35
4	Crankshaft front seal	30		22
5	Engine front cover bolts	11.5		8.5
6	Crankshaft pulley bolts	Stage 1:  37	Stage 2:  90°	Stage 1:  27.3	Stage 2:  90°
7	Accessory drive belt tensioner bolt	47.5		35
8	Coolant pump pulley bolts	25		18.4
9	Coolant pump bolts	11.5		8.5

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM		LB-FT
1	Variable Camshaft Timing (VCT) solenoid bolts	9		6.6
2	Drive plate bolts	Stage: 1:  30	Stage 2:  120°	Stage 1:  22.1	Stage 2:  120°
3	Crankshaft Position (CKP) sensor bolts	8		5.9
4	Oil Pan drain plug	23		17
5	Left engine mount bracket bolts	60		44.3
6	Vacuum outlet pipe bolt	5		3.7
7	Piston cooling oil jet solenoid	11.5		8.5
8	Block heater	55		40.6
9	Cylinder block temperature sensor	10.5		7.7

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Camshaft Position (CMP) sensor bolt	8	5.9
2	Oil filter housing cap	27.5	20.3
3	Oil filter housing bolts	11.5	8.5
4	Oil pressure and temperature sensor	15	11.1
5	Cylinder head temperature sensor	10.5	7.7

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM		LB-FT
1	Upper timing chain upper guide bolts	11.5		8.5
2	Upper timing chain tensioner	55		40.6
3	Upper timing chain right guide bolt	25		18.4
4	Lower timing chain tensioner bolts	11.5		8.5
5	Lower timing chain right guide bolt	11.5		8.5
6	Intermediate gear nut	Stage 1:  50	Stage 2:  50°	Stage 1:  36.9	Stage 2:  50°
7	Lower timing chain left guide bolt	25		18.4
8	Idler sprocket bolt	35		25.8
9	Upper timing chain left guide bolt	25		18.4
10	Variable Camshaft Timing (VCT) actuator bolt	Stage 1:  25	Stage 2:  60°	Stage 1:  18.4	Stage 2:  60°

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Engine vent oil separator bolts	11.5	8.5
2	Ignition coil bolts	8	5.9
3	Continuous Variable Valve Lift (CVVL) bolts	11.5	8.5

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Spark plugs	22.5	16.6
2	Camshaft carrier bolts	28	20.7

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Camshaft bearing cap bolts	11.5	8.5

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM			LB-FT
1	Cylinder head bolts	Stage 1:  20	Stage 2:  90°	Stage 3:  180°	Stage 1:  14.8	Stage 2:  90°	Stage 3:  180°
2	Cylinder head bolt	25			18.4
3	Cylinder head bolt	11.5			8.5

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM		LB-FT
1	Oil pan bolts	Stage 1:  10	Stage 2:  25	Stage 1:  7.4	Stage 2:  18.4

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM		LB-FT
1	Oil pump bolts	25		18.4
2	Oil pump sprocket bolt	Stage 1:  60	Stage 2:  90°	Stage 1:  44.3	Stage 2:  90°
3	Oil pump pickup pipe bolts	11.5		8.5

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Windage tray bolts	11.5	8.5

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM			LB-FT
1	Upper timing cover bolts	Stage 1:  13.75	Stage 2:  Loosen 90°	Stage 3:  13.75	Stage 1:  10.1	Stage 2:  Loosen 90°	Stage 3:  10.1
2	Lower timing cover bolts (M8 x 35)	25			18.4
3	Lower timing cover bolts (M8 x 30)	25			18.4

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Fuel Pump Bracket bolt (M10 x30)	47.5	35
2	Fuel pump inlet pipe union	20	14.8
3	Fuel pump inlet pipe bolt	11.5	8.5
4	Fuel pump inlet pipe bolt	11.5	8.5
5	Manifold Absolute Pressure and Temperature (MAPT) sensor bolt	4.1	3
6	Fuel rail bolts	30	22.1
7	Fuel pump outlet pipe to fuel rail union	20	14.8
8	Fuel pump outlet pipe union	20	14.8
9	Fuel pump bolts	11.5	8.5
10	Fuel Pump Bracket bolt (M8 x 25)	25	18.4

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Intake manifold bolts	11.5	8.5

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Throttle body bolts	11.5	8.5

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Oil cooler bolts	25	18.4
2	Right engine mount bracket bolts	60	44.3

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Oil filler neck bolt	11.5	8.5
2	Oil level gauge bolt	7	5.2

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM		LB-FT
1	Turbocharger nuts	Stage 1:  18	Stage 2:  25	Stage 1:  13.3	Stage 2:  18.4
2	Turbocharger heatshield bolts	9		6.6

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Oil supply pipe to turbocharger bolt	18	13.27
2	Oil supply pipe to oil filter housing bolt	18	13.27
3	Turbocharger oil return pipe bolt	10.5	7.7

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Engine coolant degas separator pipe rear bolt	11.5	8.5
2	Coolant bypass inlet pipe rear bolt	7	5.2
3	Coolant bypass inlet pipe middle bolt	7	5.2
4	Coolant bypass inlet pipe front bolt	7	5.2
5	Coolant bypass outlet pipe bolts	11.5	8.5
6	Engine coolant degas separator pipe front bolt	11.5	8.5

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Cylinder head outlet pipe bolt	11.5	8.5
2	Turbocharger inlet pipe bolt	11.5	8.5
3	Coolant pump outlet pipe bolt	11.5	8.5
4	Coolant pump outlet pipe bolt	11.5	8.5

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Engine coolant degas separator bolts	11.5	8.5

COMPONENT TORQUE LOCATION
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Engine mount bracket to engine mount nut	110	81
2	Engine mount to front subframe bolts	32	23.6

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Engine cover support	9	6.6

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Purge valve outlet pipe bolts	11.5	8.5

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Engine wiring harness bracket bolts	11.5	8.5
2	Engine wiring harness nuts	10	7.4
3	Engine wiring harness bolts	10	7.4

COMPONENT TORQUE LOCATION
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TORQUE SPECIFICATIONS

ITEM	DESCRIPTION	NM	LB-FT
1	Air Conditioning (A/C) compressor bolts	25	18.4