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Home >> Land Rover >> 2021 >> Defender 110 S >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - INGENIUM 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV -- Defender/L663 (1 Of 2) >> Engine - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV (G2344339) >> Removal And Installation >> Intake Manifold - INGENIUM I4 2.0L Petrol (G2266649) >> Installation

Intake Manifold - INGENIUM I4 2.0L Petrol (G2266649): Installation

  1. NOTE: This step is not required if the component is removed for access only.
    G14055174Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new throttle body gasket.

      Renew Part: Throttle body gasket Quantity: 1  .

    • Install the throttle body.
    • Install and tighten the 4 bolts in the illustrated sequence.

      Torque  : 12 Nm 

  2. NOTE: This step is not required if the component is removed for access only.
    • Install the MAPT  sensor.
    • Install and tighten the bolt.

      Torque  : 5 Nm 

  3. G11717777Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install 4 new intake manifold seals.

    Renew Part: Intake manifold seals Quantity: 4  .

  4. G14055176Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the intake manifold.
    • Install, but do not fully tighten the highlighted bolt.
    • Tighten the 7 bolts.

      Torque  : 12 Nm 

    • Connect the coolant hose to the thermostat housing.
    • Install the clamp.
    • Reposition the oil level gauge in the correct location.
    • Install and tighten the bolt.

      Torque  : 8 Nm 

  5. Connect the charge air cooler outlet pipe to the throttle body.
    • Connect the electrical connector to the throttle body.
    • Install the clip.
    • Connect the electrical connector to the MAPT  sensor.
    • Connect the electrical connector to the knock sensor.
    • Install the 2 clips.
    • Install the coolant pipe.
    • Install and tighten the 3 bolts.

      Torque  : 10 Nm 

    • Connect the 3 coolant hoses to the coolant pipe.
    • Install the 3 clamps.
    • Reposition the vacuum pipe into the correct location.
    • Install the clip.
    • Install the purge valve assembly.
    • Connect the fuel vapor pipe to the intake manifold.
    • Connect the fuel vapor pipe to the charge air cooler outlet pipe.
    • Connect the fuel vapor pipe to the purge valve.
    • Install the 2 clips.
    • Connect the electrical connector to the purge valve.
    • Install the coolant hose.
    • Connect the coolant hose to the thermostat housing.
    • Install the coolant pipe.
    • Install and tighten the 2 bolts.

      Torque  : 10 Nm 

    • Connect the coolant hose to the coolant pipe.
    • Install the clamp.
    • Connect the coolant hose to the coolant pipe.
    • Install the coolant pipe clip.
    • Install the breather pipe.
    • Connect the breather pipe to the intake manifold.
    • Connect the breather pipe to the engine vent oil separator.
    • Install the NVH  material.
    • Install the 3 fasteners.
  6. Connect the 2 fuel lines.
  7. Install the secondary bulkhead center panel.

    Refer to: SECONDARY BULKHEAD CENTER PANEL - INGENIUM I4 2.0L PETROL/INGENIUM I4 2.0L PETROL - PHEV/INGENIUM I6 3.0L DIESEL/INGENIUM I6 3.0L PETROL

  8. Install the engine cover.

    Refer to: ENGINE COVER - INGENIUM I4 2.0L PETROL

  9. Vacuum fill the cooling system.

    Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING

  10. Connect the startup battery ground cable.

    Refer to: 12V SYSTEM DISCONNECT AND CONNECT