General Equipment

EQUIPMENT NAME
Transmission jack

WARNING:

If the vehicle has been powered down, do not power up the vehicle until all the bonding points have been tested.
It is the responsibility of the Electric Vehicle Senior Authorised Person (EVSAP) to make sure they comply with any local legislation for work on High Voltages (HV).
The approved Personal Protection Equipment (PPE) must be worn where indicated within this procedure and not removed unless indicated within a step. All items of PPE must be checked for signs of damage before each use, if damaged, replacement PPE must be obtained before doing this procedure.

NOTE:

All Permit To Work (PTW) documents must be kept for a minimum of 5 years.
This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

WARNING: Jaguar Land Rover (JLR) Electric Vehicle Competent Person (EVCP) trained technicians only.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

This procedure involves work on components associated with the High Voltage (HV) system. Only technicians qualified to Electric Vehicle Competent Person (EVCP) level or higher are allowed to do this procedure. It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle (EV) Safety Rules.

Refer to: ELECTRIC VEHICLE SAFETY RULES
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Power Down the High Voltage (HV) system. Only technicians qualified to EVAP level are allowed to perform this procedure. It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle Safety Rules.

Refer to: HYBRID ELECTRIC VEHICLE POWER DOWN/UP
Refer to high voltage electrical connector operation and inspection document before disconnecting any high voltage electrical connectors.
Refer to: HIGH VOLTAGE ELECTRICAL CONNECTOR OPERATION AND INSPECTION
Raise and support the vehicle on a suitable 2 post lift.
Refer to: JACKING AND LIFTING
Drain the transfer case.
Refer to: TRANSFER CASE DRAINING AND FILLING
Remove the front driveshaft.
Refer to: FRONT DRIVESHAFT - INGENIUM I4 2.0L PETROL - PHEV
Remove the rear driveshaft.
Refer to: REAR DRIVESHAFT - INGENIUM I4 2.0L PETROL/INGENIUM I4 2.0L PETROL - PHEV
Remove the transmission support crossmember.
Refer to: TRANSMISSION SUPPORT CROSSMEMBER - INGENIUM I4 2.0L PETROL - PHEV
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Disconnect the ground cable.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the damper.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the heat shield.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Release the transfer case wiring harness.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the breather pipe.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Using a suitable tool support the transfer case.
  General Equipment: Transmission jack
- Using the special tool remove the transfer case.
  Special Tool(s): 303-1069
CAUTION: Do not carry out this step if a new transfer box is to be installed.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove and discard the input shaft seal.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the transfer case Noise, Vibration and Harshness (NVH) damper.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the sensor.