General Equipment

EQUIPMENT NAME
Transmission jack

NOTE:

This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

Raise and support the vehicle on a suitable 2 post lift.
Refer to: JACKING AND LIFTING
Disconnect the start up battery ground cable.
Refer to: SPECIFICATIONS
Drain the transfer case.
Refer to: TRANSFER CASE DRAINING AND FILLING
Remove the front driveshaft.
Refer to: FRONT DRIVESHAFT - INGENIUM I4 2.0L PETROL
Remove the rear driveshaft.
Refer to: REAR DRIVESHAFT - INGENIUM I4 2.0L PETROL/INGENIUM I4 2.0L PETROL - PHEV
Remove the transmission support crossmember.
Refer to: TRANSMISSION SUPPORT CROSSMEMBER - INGENIUM I4 2.0L PETROL
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Disconnect the ground cable.
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Remove the damper.
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Remove the heat shield.
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Release the transfer case wiring harness.
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Remove the breather pipe.
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- Using a suitable tool support the transfer case.
  General Equipment: Transmission jack
- Using the special tool remove the transfer case.
  Special Tool(s): 303-1069
CAUTION: Do not carry out this step if a new transfer box is to be installed.

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Remove and discard the input shaft seal.
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Remove the transfer case Noise, Vibration and Harshness (NVH) damper.
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Remove the sensor.