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Home >> Land Rover >> 2019 >> Range Rover Sport Supercharged Dynamic >> Repair and Diagnosis >> Engine Mechanical >> Exhaust System - V8 S/C 5.0L Petrol -- Range Rover Sport/L494 >> Exhaust System - V8 S/C 5.0L Petrol (G1509419) >> Removal And Installation >> Exhaust System - V8 S/C 5.0L Petrol (G1509422) >> Installation

Exhaust System - V8 S/C 5.0L Petrol (G1509422): Installation

  1. CAUTION:
    • If accidentally dropped or knocked install a new Heated Oxygen Sensor (HO2S).
    • Make sure the HO2S wiring harness is not twisted more than 180 degrees and is not in contact with either the exhaust or driveshaft.
    • Make sure the anti-seize compound does not contact the HO2S tip.
    NOTE:
    • If the original sensor is to be installed, apply lubricant meeting specification ESE-M12A4-A to the thread of the sensor.
    • Only do the following step(s) if the component was previously removed.
    • Using the special tool, install and tighten the 4 Heated Oxygen Sensors (HO2S) to the 2 catalytic converters.

      Special Tool(s): JLR-303-1666 

      Torque  : 48 Nm 

  2. NOTE: Only do the following step(s) if the component was previously removed.
    • Install the 2 exhaust dampers to the exhaust system.
    • Install and tighten the 2 exhaust damper bolts.

      Torque  : 22 Nm 

  3. NOTE: This step requires the aid of another technician.
    • With assistance, install the exhaust system.
    • Install the 6 exhaust mounting rubbers.
    • Install and tighten the 2 new exhaust manifold nuts.

      Renew Part: Exhaust manifold nuts  Quantity: 4  .

      Torque  : 40 Nm 

    • Install the transmission mounting brace.
    • Install and tighten the 2 bolts.

      Torque  : 24 Nm 

    • Reposition the left body undershield.
    • Install and tighten the 2 bolts.

      Torque  : 12 Nm 

  4. CAUTION: Take extra care not to damage the component.
    • Install the front right HO2S wiring harness to the 3 clips.
    • Connect the front right HO2S electrical connector.
    • Install the front left HO2S wiring harness clip to the transmission.
    • Connect the front left HO2S electrical connector.
    • Connect the rear right HO2S connector.
    • Reposition the rear right HO2S connector heatshield.
    • Connect the rear left HO2S connector.
    • Reposition the rear left HO2S connector heatshield.
    • Install the transmission heatshield to the transmission.
    • Install and tighten the 6 bolts.

      Torque  : 10 Nm 

    • Install the transmission undershield.
    • Install and tighten the 8 M10 bolts.

      Torque  : 60 Nm 

    • Install and tighten the 3 M6 bolts.

      Torque  : 10 Nm 

    • Install and tighten the screw.

      Torque  : 9 Nm 

  5. Install the engine undershield.

    Refer to: ENGINE UNDERSHIELD