A 1 Wire Splice Repair Example
- Original Wire
- Original Wire
- Splice Connector
- Glue Lined Heat Shrink Sleeve
A 2 Wire Splice Repair
To repair wiring harnesses with damaged eyelets, use a splice connector with a suitable pre-terminated lead with the appropriate eyelet and wire size. See table below for more information.
| Eyelet Hole Size | Interlocking Pair | Wire Size |
|---|---|---|
| Less than 5 mm (0.2 inch) diameter | Not Applicable | 418781 |
| Greater than 5 mm (0.2 inch) diameter | Yes | Small 418778 |
| Greater than 5 mm (0.2 inch) diameter | Yes | Medium 418779 |
| Greater than 5 mm (0.2 inch) diameter | Yes | Large 418780 |
| Greater than 5 mm (0.2 inch) diameter | No | Large Pair 418783 and 418785 |
| Greater than 5 mm (0.2 inch) diameter | No | Small Pair 418782 and 418784 |
NOTE:
- If the damaged eyelet is from an interlocking pair, it is recommended to replace both eyelets.
- If any harness(s) with large multi wire ground eyelets give cause for concern, new components must be installed.
If the wiring harness has a damaged eyelet with 2 wires to the eyelet, it is recommended to use a suitable pre-terminated lead. The lead should have a cross sectional area equal to or greater than that of the 2 wires combined to complete the repair.