Special Tool(S)

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC	100-012 Slide Hammer
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC	303-1123 Locking Tool, Flywheel
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC	310-213 Fuel Injector Removal Adapter
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC	JLR-303-1523 Remover/Installer, Camshaft Rear Pulley

The following step(s) applies to: 

All vehicles 

1. Remove the engine.

   Refer to: ENGINE

2. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Install the special tool.

   Install the Special Tool(s): 303-1123 

3. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   • Remove and discard the 8 drive plate bolts.
   • Remove the drive plate.

4. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Remove the special tool.

   Remove the Special Tool(s): 303-1123 

5. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   • Remove the 3 bolts.
   • Remove the heatshield.

6. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   • Remove the 2 bolts.
   • Remove the heatshield.

7. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   • Remove and discard the bolt.
   • Remove and discard the 2 nuts.

8. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   • Remove and discard the 3 nuts.
   • Remove the exhaust manifold crossover pipe.
   • Remove and discard the 2 gaskets.

9. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Remove and discard the 2 studs.

10. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the 3 studs.

11. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Disconnect the electrical connector.
    • Release the 2 clips.

    The following step(s) applies to: 

    1 high pressure EGR valve & 1 Low pressure EGR valve 

12. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 3 bolts.
    • Release the clip.
    • Remove the pipe assembly.

    The following step(s) applies to: 

    2 High pressure EGR valves 

13. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 3 bolts.
    • Release the clip.
    • Remove the pipe assembly.

14. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Disconnect the vacuum hose.
    • Release the 2 clips.

    The following step(s) applies to: 

    All vehicles 

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    • Disconnect the 2 electrical connectors.
    • Release the 3 clips.

16. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Disconnect the vacuum hose.
    • Remove the nut.
    • Release the vacuum solenoid.

17. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 2 vacuum hoses.

18. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Release the 2 clips.
    • Disconnect the 2 electrical connectors.
    • Remove the 2 bolts.

19. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the vacuum hose assembly.

20. NOTE: Repeat this step for the other side.

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    Remove the Noise, Vibration and Harshness (NVH) material.

    The following step(s) applies to: 

    1 high pressure EGR valve & 1 Low pressure EGR valve 

21. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Disconnect the electrical connector.
    • Release the 2 hose clips.
    • Remove the 2 bolts.
    • Release the clip.

    The following step(s) applies to: 

    2 High pressure EGR valves 

22. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 3 bolts.
    • Remove the Exhaust Gas Recirculation (EGR) outlet pipe.
    • Remove and discard the gasket.

23. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Disconnect the electrical connector.
    • Release the 2 hose clips.
    • Remove the bolt.
    • Release the clip.

    The following step(s) applies to: 

    All vehicles 

24. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Release the hose clip.
    • Remove the coolant hose.

25. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 3 bolts.
    • Remove the bracket.

26. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Disconnect the 4 electrical connectors.
    • Release the 3 clips.

    The following step(s) applies to: 

    1 high pressure EGR valve & 1 Low pressure EGR valve 

27. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Disconnect the 5 electrical connectors.
    • Release the 4 clips.

    The following step(s) applies to: 

    2 High pressure EGR valves 

28. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Disconnect the 3 electrical connectors.
    • Release the 3 clips.

    The following step(s) applies to: 

    All vehicles 

29. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Disconnect the 4 electrical connectors.
    • Release the 3 clips.

30. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Disconnect the electrical connector.
    • Release the 2 clips.

31. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Disconnect the 2 electrical connectors.
    • Release the 2 clips.

32. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Disconnect the 3 electrical connectors.
    • Release the 5 clips.

33. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Disconnect the 2 electrical connectors.
    • Release the 2 clips.

34. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the bolt.
    • Remove the nut.

35. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the engine wiring harness.

36. CAUTION: Be prepared to collect escaping oil.

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    • Disconnect the connector.
    • Remove the 2 bolts.
    • Remove the nut.
    • Remove the oil extraction pipe.

37. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 5 bolts.
    • Remove the EGR  valve.
    • Remove and discard the gasket.

38. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 2 bolts.
    • Remove the heatshield.

39. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 4 bolts.
    • Remove and discard the gasket.
    • Remove and discard the sealing washers.
    • Remove and discard the O-ring seal.

40. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove and discard the 6 nuts.
    • Remove the 2 mounting bolts.
    • Remove the exhaust manifold and turbocharger assembly.
    • Remove and discard the gasket.

    The following step(s) applies to: 

    1 high pressure EGR valve & 1 Low pressure EGR valve 

41. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 3 bolts.
    • Remove the EGR  cooler.

42. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 3 bolts.
    • Remove the heatshield.

    The following step(s) applies to: 

    2 High pressure EGR valves 

43. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 5 bolts.
    • Remove the EGR  valve.
    • Remove and discard the gasket.

44. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 3 bolts.
    • Remove the heatshield.

    The following step(s) applies to: 

    All vehicles 

45. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Release the electrical connector.
    • Remove the 4 bolts.
    • Remove the mounting bracket.

46. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 4 bolts.
    • Remove and discard the 2 gaskets.

47. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the bolt.
    • Remove and discard the 2 sealing washers.

48. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 4 bolts.
    • Remove and discard the 2 gaskets.

49. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove and discard the 6 nuts.
    • Remove the exhaust manifold and turbocharger assembly.
    • Remove and discard the gasket.

50. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 2 bolts.
    • Remove the turbocharger coolant pipes.
    • Remove and discard the gasket.
51. CAUTION: Be prepared to collect escaping oil.

    Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 4 bolts.
    • Remove the oil pipe.
    • Remove and discard the gasket.
    • Remove and discard the O-ring.
52. CAUTION: Be prepared to collect escaping oil.

    Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the bolt.
    • Remove oil supply pipe.
    • Remove and discard the sealing washers.

53. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 5 bolts.
    • Remove the bracket.

54. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 2 bolts.
    • Remove the bracket.
55. CAUTION: Be prepared to collect escaping fuel.

    Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Disconnect the 4 fuel line connectors.
    • Release the 4 clips.
56. CAUTION: Be prepared to collect escaping fuel.

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    • Disconnect the fuel line connector.
    • Release the 2 clips.
57. CAUTION: Be prepared to collect escaping fuel.

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    • Disconnect the 3 fuel line connectors.
    • Release the clip.

58. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the fuel lines.

59. CAUTION: Be prepared to collect escaping fuel.

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    Remove the 2 bolts.

60. CAUTION: Be prepared to collect escaping fuel.

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    • Release the bracket bolt.
    • Release the 7 fuel line unions.
    • Remove and discard the 3 fuel lines.
61. CAUTION: Be prepared to collect escaping fuel.

    Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Release the 2 fuel line bracket bolts.
    • Release the 7 fuel line unions.
    • Remove and discard the 4 fuel lines.
62. CAUTION: Be prepared to collect escaping fuel.

    Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Release the 2 fuel line unions.
    • Remove the 3 bolts.
    • Remove the fuel rail assembly.
    • Remove and discard the fuel line.
63. CAUTION: Be prepared to collect escaping fuel.

    Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Release the 2 fuel line unions.
    • Remove the 2 bolts.
    • Remove the fuel rail assembly.
    • Remove and discard the fuel line.
64. NOTE: Repeat this step for the other side.

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    Remove the 6 bolts.

65. NOTE: Repeat this step for the remaining injectors.

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    • Install the special tools.

      Install the Special Tool(s): 310-213  , 100-012 

    • Remove the injector assembly.
66. NOTE: Repeat this step for the remaining injectors.

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    • Remove and discard the 2 O-ring seals.
    • Remove and discard the sealing washer.

67. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Release the 2 clips.
    • Remove the Rear End Accessory Drive (READ) cover.
68. CAUTION: Only rotate the crankshaft clockwise.

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    Rotate the crankshaft until the mark on the rear camshaft pulley is in the illustrated position.

69. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Using a suitable cutting tool, remove and discard the READ belt.

70. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the bolt.
    • Remove and discard the READ belt tensioner.

71. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 2 bolts.
    • Remove the cover.

72. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the upper engine vent oil separator.
    • Remove and discard the seals.

73. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the 3 bolts.

74. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the 2 bolts.

75. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the fuel pump assembly.

76. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the special tool.

    Install the Special Tool(s): JLR-303-1523 

    Torque  : 10 Nm 

77. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Install the special tool.

      Install the Special Tool(s): JLR-303-1523 

    • Remove and discard the camshaft sprocket bolt.
78. Remove the special tool.

    Remove the Special Tool(s): JLR-303-1523 

79. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the camshaft pulley.

80. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 2 bolts.
    • Remove the cover.

81. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 4 bolts.
    • Remove the bracket and the lower engine vent oil separator.
    • Remove and discard the seal.

82. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 3 bolts.
    • Remove the bracket.

83. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 3 bolts.
    • Remove the coolant pump.
    • Remove and discard the O-ring seal.

84. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the bolt cover.
    • Remove the bolt.
    • Remove the pulley.

85. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove and discard the 6 bolts.
    • Remove the crankshaft damper pulley.

86. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 2 bolts.
    • Remove the coolant inlet pipe.
    • Remove and discard the O-ring seal.

87. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 4 bolts.
    • Remove the coolant outlet assembly.
    • Remove and discard the 2 seals.

88. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the cover.

89. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the bolt.
    • Remove the Crankshaft Position Sensor (CKP) sensor.
90. NOTE: Repeat this step for the other side.

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    Remove the NVH  material.

91. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the 2 mountings.

92. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 2 nuts.
    • Remove the bracket.
93. NOTE: Repeat this step for the other side.

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    • Remove the 2 bolts.
    • Remove the bracket.

94. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 2 bolts.
    • Remove the bracket.

95. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 2 mountings.

96. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Remove the 2 nuts.
    • Remove the bracket.