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Home >> Land Rover >> 2019 >> Range Rover Sport HST >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 16 (Charging System (Battery, Mounting And Cables) - INGENIUM I4 2.0L Petrol PHEV -- Range Rover Sport/L494) >> Battery, Mounting And Cables - INGENIUM I4 2.0L Petrol - PHEV (G2164939) >> General Procedures >> Hybrid Electric Vehicle Power Down/Up (G2201736) >> Deactivation

Hybrid Electric Vehicle Power Down/Up (G2201736): Deactivation

WARNING: This page is about a different variant/trim than selected.
WARNING:
  • This procedure must be carried out in the exact sequence shown. Failure to do so could result in serious personal injury.
  • It is the responsibility of the EVAP/EVSAP to make sure they comply with any local legislation regarding working with High Voltages (HV) within this procedure.
  • This procedure requires the use Class 0 Personal Protective Equipment (PPE), all persons involved in this procedure must have read and understood the PPE requirements as detailed in the Electric Vehicle Safety Rules.
  • The approved Personal Protective Equipment (PPE) must be worn where indicated by the orange PPE icons within this procedure, all persons involved in this procedure must have read and understood the safety information.
  • All PPE equipment must be checked for wear or damage prior to use and replaced if damaged.
  • All safety locking device keys must be kept in the designated  key lock box at least 5 metres away from the vehicle.
NOTE:
  • All Permit To Work (PTW) documents must be kept for a minimum of 5 years.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  1. WARNING: Jaguar Land Rover Electric Vehicle Authorised Person (EVAP) trained technicians only.
    G12528295Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    This procedure involves working on EV systems containing High Voltage (HV). Only technicians qualified to EVAP level or higher are allowed to perform this procedure.  It is mandated that the entire power down/up procedure is completed by a single  EVAP only, all technicians involved with the steps in this procedure must have read and understood the Electric Vehicle Safety Rules.

    Refer to: ELECTRIC VEHICLE SAFETY RULES 

  2. Before handling any High Voltage (HV) connectors the EVAP must refer to the HV electrical connector operation and inspection document.

    Refer to: HIGH VOLTAGE ELECTRICAL CONNECTOR OPERATION AND INSPECTION 

    • Check the Instrument Cluster for Warning symbols and messages.
      • WARNING: If any Diagnostic Trouble Codes (DTCs) relating to the HV system the vehicle must be quarantined.
    • Using the Jaguar Land Rover approved diagnostic equipment complete a diagnostic check on the vehicle for any stored DTCs relating to the high voltage system.

      General Equipment: Jaguar Land Rover approved diagnostic equipment 

    • If necessary, quarantine the vehicle and follow the approved process.

      Refer to: ELECTRIC VEHICLE QUARANTINE 

  4. Make sure that the transmission is in PARK with the ignition switched off and the doors unlocked.
  5. Open the liftgate and position the latch to prevent the liftgate from locking once the vehicle electrical power is removed.
  6. NOTE: Vehicles fitted without Business Seats.
    G14070461Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Make sure the second row seating is folded down for access.

  7. NOTE: Vehicles fitted with Business Seats.
    G12549968Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Make sure the second row seating is moved forward for access.

  8. G14070320Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Position all  smart keys at least 5 metres away from the vehicle and lock in the designated key box. Press the ignition switch to verify that there is no communication with the smart key.

    Special Tool(s): JLR-415-018 

  9. G11702074Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Make sure that the appropriate sign is displayed on the vehicle, where it is clearly visible. The sign should state that:
    • The vehicle high voltage electrical system is operational. 
    • The vehicle high voltage electrical system is active. 
  10. Using the Jaguar Land Rover approved diagnostic equipment locate the Hybrid Electric Vehicle (HEV) power down application within the service tab, but do not  start the process at this stage.

    General Equipment: Jaguar Land Rover approved diagnostic equipment 

  11. WARNING: All external 12 volt sources must be disconnected from the vehicle before proceeding.

    Make sure that all external 12 volt sources are disconnected from the vehicle. For example; towbar sockets, 12 volt accessory sockets and charging points.

  12. G14070465Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Apply the protective sticker to the charge flap on the vehicle as shown in the illustration, make sure the charge flap can not be opened once applied.

    Special Tool(s): JLR-415-024 

  13. G14070466Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the loadspace compartment floor trim.

  14. Remove the right loadspace side trim panel.

    Refer to: RIGHT LOADSPACE TRIM PANEL

  15. G14073053Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the auxiliary battery ground cable from the body ground stud.

  16. WARNING:
    • Make sure that the battery ground cable is placed securely away from the battery ground terminal.
    • Make sure that an insulated padlock is used for this lock-out tool.
    NOTE: The key must be placed in the designated key box and secured by the responsible EVAP.
    G14073054Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Apply the lock-out tool and insulated padlock to the auxiliary battery cable.

    Special Tool(s): JLR-415-022 

    General Equipment: Insulated padlock 

  17. WARNING: Make sure that the battery ground cable is placed securely away from the battery ground terminal.
    G14073055Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the startup battery ground cable and tie aside.

  18. G14073056Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the startup battery positive cable.

  19. NOTE: The key must be placed in the designated key box and secured by the responsible EVAP.
    G14073057Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the locking tool to the startup battery positive terminal.

      Special Tool(s): JLR-415-020 

    • Install the startup battery positive cable to the special tool as shown in the illustration.
    • Install the padlock to the locking tool.
  20. Raise and support the vehicle on a suitable 2 post lift.

    Refer to: JACKING AND LIFTING

  21. G14070472Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the transmission undertray.

  22. G14070473Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the High Voltage Junction Box (HVJB) heatshield.

  23. WARNING: Make sure the DC-DC cable is secured and can not contact the DC-DC converter terminal.
    G14070474Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 12 volt lead from the Direct Current-Direct Current (DC-DC) converter and tie aside.

  24. Lower the vehicle.
  25. G14070475Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the electrical connector.

  26. The following steps require the Safety Accompanying Person (EVCP) within the vicinity of the power down procedure. This person must have access to the safety hook at all times.
  27. NOTE: The Master Service Disconnect (MSD) must be placed in the designated key box and secured by the responsible EVAP.
    G14070476Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Follow the disconnect stages shown in the illustration and remove the Master Service Disconnect (MSD) from the vehicle.

  28. G14070477Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the MSD lock-off special tool.

    Special Tool(s): JLR-415-017 

  29. NOTE: The key must be placed in the designated key box and secured by the responsible EVAP.
    G14070478Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install a padlock to the MSD lock-off special tool.

  30. WARNING: If this step is not followed there could potentially be residual voltage in the HV system.
    G11702044Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Allow a minimum of 5 minutes for the HV capacitors in the inverter to discharge.

  31. WARNING: Do not carry out this step until the High Voltage (HV) system has been allowed to completely discharge
    G14070480Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the HV connector locking lever and detach from the battery.

    General Equipment: Hybrid/Electric Vehicle Personal Protective Equipment (PPE) 

  32. G14070481Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the lock-out special tool to the HV battery connector.

    Special Tool(s): JLR-415-013 

    General Equipment: Hybrid/Electric Vehicle Personal Protective Equipment (PPE) 

  33. NOTE: The key must be placed in the designated key box and secured by the responsible EVAP.
    G14070482Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the padlock to the lock-out tool.

    General Equipment: Hybrid/Electric Vehicle Personal Protective Equipment (PPE) 

  34. G14070483Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Using the Jaguar Land Rover approved diagnostic equipment start the Hybrid Electric Vehicle power down application and carry out the equipment safety test on the break-out box VM8105.

      Special Tool(s): VM8105 

    • Install the safety check connector to the female connector on the VM8105.

      Special Tool(s): VM8109 

    • Press the test button and wait for a test pass to be displayed on the screen.

      General Equipment: Hybrid Electric Vehicle (HEV) Tester - VS8973 

  35. G14070484Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the safety check connector to the male connector on the break-out box VM8105.
    • Press the test button and wait for a test pass to be displayed on the screen.

      General Equipment: Hybrid Electric Vehicle (HEV) break-out box - VM8105 

      General Equipment: Hybrid Electric Vehicle (HEV) Tester - VS8973 

      General Equipment: Hybrid Electric Vehicle (HEV) safety check connector 

  36. G14070485Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    If the equipment safety test was successful proceed to the next step. If the equipment safety test failed another break-out box VM8105 must be acquired and the procedure started again from step  32.

    General Equipment: Hybrid Electric Vehicle (HEV) break-out box - VM8105 

    General Equipment: Hybrid Electric Vehicle (HEV) Tester - VS8973 

    General Equipment: Hybrid Electric Vehicle (HEV) safety check connector 

  37. G14070486Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool blanking cap JLR-415-042 to the break-out box VM8105.

      Special Tool(s): JLR-415-042 

    • Connect the break out box VM8105 to the vehicle HV cable (1).

      General Equipment: Hybrid Electric Vehicle (HEV) break-out box - VM8105 

      General Equipment: Hybrid/Electric Vehicle Personal Protective Equipment (PPE) 

    • Connect the black AVL 2000 test probe to the black socket on the break-out box and the red test probe to the red socket on the break-out box VM8105, then follow the on screen instructions within the Hybrid Electric Vehicle power down application.

      General Equipment: Hybrid Electric Vehicle (HEV) Tester - VS8973 

  38. G14070487Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the black AVL 2000 test probe to the auxiliary battery ground stud (1) and follow the on screen instructions within the Hybrid Electric Vehicle power down application.

      General Equipment: Hybrid Electric Vehicle (HEV) break-out box - VM8105 

      General Equipment: Hybrid/Electric Vehicle Personal Protective Equipment (PPE) 

  39. G14070488Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the red AVL 2000 test probe to the black test socket on the break-out box VM8105. (1).

      General Equipment: Hybrid Electric Vehicle (HEV) break-out box - VM8105 

      General Equipment: Hybrid/Electric Vehicle Personal Protective Equipment (PPE) 

    • Connect the black AVL 2000 test probe to the auxiliary battery ground stud (2) and follow the on screen instructions within the Hybrid Electric Vehicle power down application.
  40. G14070489Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    1. If the application tests result in a pass proceed to step  43.
    2. If the power down application resulted in a failed voltage test Do not  disconnect the break-out box VM8105  from the HV battery cable. Position the cables safely and check the following:
    3. Check that steps  9- 22 have been completed correctly.
    4. Check that steps  24- 28 have been completed correctly.
    5. Once the above steps have been completed repeat the Hybrid Electric Vehicle power down application again. If the application results in another failure place the vehicle in quarantine as detailed in steps 41 and  42 and contact JLR Technical Assistance (TA).
  41. WARNING: Do not disconnect the special tool VM8105 from the HV battery cable  .
    G14070490Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Do not  disconnect the break-out box VM8105  from the HV battery cable, position the cables safely in to the luggage compartment and do not close the liftgate.

    General Equipment: Hybrid Electric Vehicle (HEV) break-out box - VM8105 

    General Equipment: Hybrid/Electric Vehicle Personal Protective Equipment (PPE) 

  42. G11702058Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Quarantine the vehicle and contact JLR Technical Assistance (TA).

      Refer to: ELECTRIC VEHICLE QUARANTINE 

    • Make sure that the appropriate sign is displayed on the vehicle, where it is clearly visible. The sign should state that:
    • Danger electrical system live. 
    • Vehicle electrical system live. 
  43. G14070492Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the HV battery cable from the break-out box VM8105  .

    General Equipment: Hybrid Electric Vehicle (HEV) break-out box - VM8105 

    General Equipment: Hybrid/Electric Vehicle Personal Protective Equipment (PPE) 

  44. G14070493Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the break-out box VM8105  from the blanking plug.

    General Equipment: Hybrid Electric Vehicle (HEV) break-out box - VM8105 

    General Equipment: Hybrid/Electric Vehicle Personal Protective Equipment (PPE) 

  45. WARNING: The equipment safety test must be repeated according to the Hybrid Electric Vehicle Power Down/Up application, failure to follow this could result in serious personal injury.
    G14070483Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • The Hybrid Electric Vehicle power down application will request another equipment safety test, follow the on screen instructions as detailed in steps  32- 34.
    • If the equipment safety test was successful proceed to the next step.
    • If the equipment safety test failed another break-out box VM8105 must be acquired and the procedure started again from step  32.
  46. G14070495Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the auxiliary HV cable from the battery, make sure the connector is released as shown in the illustration.

  47. NOTE: The HV connector lock-off tool key must be placed in the designated key box and secured by the responsible EVAP.
    G14070496Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the auxiliary HV cable lock down tool.

    Special Tool(s): JLR-415-023 

  48. G14070497Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • The Hybrid Electric Vehicle Power down application will now test the auxiliary circuit.
    • The test will require the auxiliary break out box and the safety check connectors.

      Special Tool(s): JLR-415-060 

  49. G14070498Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the safety check connector to the female side of the auxiliary break out box JLR-415-060 (A), as shown in the illustration.
    • Connect the AVL test probes as shown in the illustration and follow the on screen instructions within the Hybrid Electric Vehicle power down application.
  50. G14070499Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the safety check connector to the male side of the auxiliary break out box JLR-415-060 (B), as shown in the illustration.
    • Connect the AVL test probes as shown in the illustration and follow the on screen instructions within the Hybrid Electric Vehicle power down application.
  51. G14070500Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    If the equipment safety test was successful proceed to the next step. If the equipment safety test failed another auxiliary break out box must  be acquired and the procedure started again from step  48.

  52. G14070501Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the blanking plug JLR-415-067 to the auxiliary break out box male connector.

      Special Tool(s): JLR-415-067 

    • Connect the auxiliary break out box to the auxiliary HV circuit on the vehicle (1).

      Special Tool(s): JLR-415-060 

      General Equipment: Hybrid/Electric Vehicle Personal Protective Equipment (PPE) 

    • Connect the black AVL 2000 test probe to the black socket on the auxiliary break-out box and the red test probe to the red socket on the auxiliary break-out box, then follow the on screen instructions within the Hybrid Electric Vehicle power down application.
  53. G14070502Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the black AVL 2000 test probe to the auxiliary battery ground stud (1) and follow the on screen instructions within the Hybrid Electric Vehicle power down application.

      General Equipment: Hybrid/Electric Vehicle Personal Protective Equipment (PPE) 

  54. G14070503Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the red AVL 2000 test probe to the black negative test socket on the auxiliary break out box (1).

      General Equipment: Hybrid/Electric Vehicle Personal Protective Equipment (PPE) 

    • Connect the black AVL 2000 test probe to the auxiliary battery ground stud (2) and follow the on screen instructions within the Hybrid Electric Vehicle power down application.
  55. G14070504Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    1. If the application tests result in a pass proceed to step  58.
    2. If the application tests resulted in a fail wait 5 minutes then repeat the process from step  53.
    3. If the application tests result in another failure proceed to the next step.
  56. G14070505Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Do not  disconnect the auxiliary HV battery cable from the auxiliary break out box, position the cables safely in to the luggage compartment and do not close the liftgate.

  57. G11702058Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Quarantine the vehicle and contact JLR Technical Assistance (TA).

      Refer to: ELECTRIC VEHICLE QUARANTINE 

    • Make sure that the appropriate sign is displayed on the vehicle, where it is clearly visible. The sign should state that:
    • Danger electrical system live. 
    • Vehicle electrical system live. 
  58. WARNING: The equipment safety test must be repeated according to the Hybrid Electric Vehicle power down application, failure to follow this could result in serious personal injury.
    G14070498Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • The Hybrid Electric Vehicle power down application. Will request another auxiliary equipment safety test as detailed in steps  48- 51.
    • If the equipment safety test was successful proceed to the next step.
    • If the equipment safety test failed another auxiliary break out box must  be acquired and the procedure started again from step  48.
  59. WARNING: The MSD and padlock keys must be placed in the designated key box and secured by the responsible EVAP.
    G14070320Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Place the MSD and all padlock keys in the designated key box and lock securely. The key to the lock box must be kept by the EVAP, refer to the EV Safety Rules for further instructions if required.

    Special Tool(s): JLR-415-018 

  60. G11702064Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Make sure that the appropriate sign is displayed on the vehicle, where it is clearly visible. The sign should state that:
    • Re-work is in progress. 
    • The vehicle high voltage electrical system is disabled and safe to work on. 
    • The vehicle high voltage electrical system is isolated. 
  61. NOTE: Only a EVAP trained technician can issue a PTW.
    • A Permit To Work (PTW) can now be issued by the EVAP using the instruction detailed in the EV safety rules.

      Refer to: ELECTRIC VEHICLE SAFETY RULES 

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