Special Tool(s)

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100-012

Slide Hammer

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100-012-01

Slide Hammer Adapter

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303-1069

Adapter, Wrench

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303-1142

Viscous Coupling Wrench

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303-1143

Viscous Coupling Holding Tool

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308-375

Remover, Input and Output Seal

1. Disconnect the battery ground cable.

   Refer to: SPECIFICATIONS

2. Refer to: AIR CLEANER OUTLET PIPE T-CONNECTOR

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   • Special Tool(s): 303-1143 
   • Special Tool(s): 303-1142 
   • Torque  : 65 Nm 

4. Refer to: LEFT CATALYTIC CONVERTER

   Refer to: RIGHT CATALYTIC CONVERTER

5. Refer to: FRONT DRIVESHAFT - V6 S/C 3.0L PETROL/V8 S/C 5.0L PETROL

6. Refer to: REAR DRIVESHAFT - INGENIUM I4 2.0L PETROL/INGENIUM I4 2.0L PETROL - PHEV

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   • Secure with 2 cable ties.
8. NOTE: Install new retaining clips.

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9. NOTE: Using a suitable transmission jack support the differential case.

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14. CAUTION:

    • Be prepared to collect escaping fluids.
    • Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.

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17. CAUTION:

    • Only rotate the crankshaft clockwise.
    • Discard the bolts.

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18. WARNING: Make sure that the transmission is secured with suitable retaining straps.

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    Lower the rear of the transmission for access.

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25. WARNING: This step requires the aid of another technician.
    CAUTION: Make sure that the torque converter remains in the transmission.
    NOTE: Secure the torque converter to the transmission using suitable cable ties.

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26. NOTE: Do not disassemble further if the component is removed for access only.

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29. CAUTION: Always plug any open connections to prevent contamination.

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    Special Tool(s): 303-1069 

32. CAUTION: Do not complete this step if a new transfer case is to be installed.

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33. CAUTION:

    • Care must be taken to avoid damage to the seal and running surface.
    • Note the orientation of the component prior to removal.

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    • Special Tool(s): 100-012  , 100-012-01  , 308-375