Exhaust Manifold Cross-Over Pipe (G2165852): Removal

WARNING: This page is about a different variant/trim than selected.

WARNING: Observe due care when working near a hot exhaust system.

NOTE:

This procedure contains some variation in the illustration depending on the vehicle specification, but essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

Raise and support the vehicle on a suitable 2 post lift.
Refer to: LIFTING

General Equipment: 2 post lift
Remove the catalytic converter assembly.
Refer to: CATALYTIC CONVERTER AND DIESEL PARTICULATE FILTER ASSEMBLY
Remove the front driveshaft.
Refer to: FRONT DRIVESHAFT - TDV6 3.0L DIESEL
Remove the driveshaft from the rear differential.
Refer to: DRIVESHAFT
NOTE: Support as necessary.

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Support the transmission assembly using a suitable lift.

General Equipment: Transmission jack
Remove the 5 bolts from the transmission support and allow the transmission to be fully supported by the transmission jack.

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Remove the right side turbocharger heatshield.

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NOTE: Remove and discard the gasket.

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Release the exhaust cross over pipe clamp and remove and discard the gasket.
Remove the left side tubobcharger heat shield.

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NOTE: Discard the nuts and bolts.

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Remove the 2 exhaust cross over pipe nuts and 1 bolt.
CAUTION: Discard the nuts.

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Remove and discard the 3 exhaust cross over pipe nuts.
Remove the left side exhaust cross over pipe bracket.

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- Release the wiring harness from the right side exhaust cross over pipe bracket.
- Remove the right side exhaust cross over pipe bracket.
NOTE: Remove and discard the gaskets.

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- Remove the 2 bolts from the center exhaust cross over pipe bracket.
- Remove the exhaust cross over pipe and discard both gaskets.
CAUTION: Discard the studs.

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Remove the 2 studs from the left manifold assembly.
CAUTION: Discard the studs.

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Remove the 3 studs from the right side manifold assembly.