Left Cylinder Head (G2128210): Installation
- Check the cylinder head for distortion.
Refer to: CYLINDER HEAD DISTORTION
- CAUTION:
- Make sure care is taken when handling the cylinder head gasket.
- The cylinder head gasket must be installed over the cylinder block dowels.
- Make sure that the mating faces are clean and free of foreign material.
Install the cylinder head. Renew the new gasket.
Renew Part: Cylinder head gasket Quantity: 1 .
- CAUTION: Make sure that new cylinder head bolts are installed.NOTE: Tighten the bolts in the indicated sequence.
- Tighten the bolts 1 to 8 in the sequence shown.
Install the Special Tool(s): JLR-303-1653 , 303-1492
Renew Part: Cylinder head bolts Quantity: 8 .
Torque : 20 Nm
- Tighten the bolts 1 to 8 in the sequence shown.
Torque : 35 Nm
- Loosen bolt 1 then tighten.
Torque : 35 Nm
- Loosen bolts 2 to 8 then tighten.
Torque : 35 Nm
- Tighten bolts 1 to 8 in the sequence shown.
Torque : 90°
- Tighten bolts 1 to 8 in the sequence shown.
Torque : 120°
- Tighten the bolts 1 to 8 in the sequence shown.
- Remove the special tools.
Remove the Special Tool(s): JLR-303-1653 , 303-1492
Install the new cylinder head bolts in the sequence shown.
Renew Part: Cylinder head bolts Quantity: 3 .
Torque : 25 Nm
Install the new cylinder head bolts in the sequence shown.
Renew Part: Cylinder head bolts Quantity: 2 .
Torque : 12 Nm
-
CAUTION:
- If a new cylinder head has been installed then new tappets must be installed.
- If the cylinder head is being removed without a new component being installed, the tappets must be installed in their original positions.
Install the 12 tappets, lubricate with clean engine oil.
- Install the oil evacuation pipe. Renew the O-ring seal.
Renew Part: Oil evacuation tube O-ring seal Quantity: 1 .
Torque : 12 Nm
- Secure the fuel pipe.
Torque : 10 Nm
- Install the engine coolant outlet pipe. Renew O-ring seals.
Renew Part: Engine coolant outlet upper O-ring seal Quantity: 2 .
Torque : 10 Nm
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- Connect the 2 coolant hoses.
- Remove the coolant hose clamp.
- Connect the electrical connector and secure the 2 clips.
- Install the knock sensor.
Torque : 20 Nm
- Install the left camshaft.
Refer to: LEFT CAMSHAFT
- Install the left exhaust manifold.
Refer to: LEFT EXHAUST MANIFOLD
- Connect the startup battery ground cable.
Refer to: LIFTING