Camshaft Carrier (G2172630): Installation
If a new camshaft carrier is not being installed, make sure that the dowels have been cleaned and all traces of sealant is removed.
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NOTE: Only carry out this step if previously removed
Install the lifting brackets.
Torque : 47 Nm
- NOTE:
- Only carry out this step if previously removed
- Install a new seal.
Install the oil filler neck.
Renew Part: Oil fill pipe O-ring seal Quantity: 1 .
Torque : 12 Nm
- NOTE:
- Only carry out this step if previously removed
- Install the component and finger tighten the bolts before final tightening in sequence illustrated.
Install a new seal the breather vent module assembly.
Renew Part: Breather vent module seal Quantity: 1 .
Torque : 12 Nm
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NOTE:
- Only carry out this step if previously removed
- Install the components and finger tighten the bolts before final tightening in sequence illustrated.
- Make sure that these components are installed to the noted removal position.
- Install the camshafts.
- Install the camshaft bearing caps.
Torque : 11 Nm
Align the camshafts and install the special tool JLR-303-1625.
Special Tool(s): JLR-303-1625
- CAUTION: Install and finger tighten bolts before final tightening in sequence illustrated.NOTE: Install a new gasket.
Install the camshaft carrier and tighten the bolts in the illustrated sequence.
Renew Part: Camshaft carrier gasket Quantity: 1 .
Torque
M8 x 80
Stage 1: 15 Nm
Stage 2: 45°
M8 x 40: 25 Nm
- Install the breather vent module pipe.
- Install the cylinder head temperature sensor electrical connector bracket.
Torque : 12 Nm
- Install the wiring harness and connect the 2 electrical connectors.
- Install the Noise, Vibration and Harshness (NVH) material.
Install the camshaft gear bolt finger tight at this stage.
Special Tool(s): JLR-303-1625
Renew Part: Camshaft sprocket bolt Quantity: 1 .
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CAUTION: Use 2 suitable M6 X 20 bolts to install the special tool to the cylinder head.
Install the special tool.
Special Tool(s): JLR-303-1631
Fully tighten the camshaft gear bolt and remove the special tool.
Special Tool(s): JLR-303-1631
Torque
Stage 1: 80 Nm
Stage 2: Loosen 90°
Stage 3: 80 Nm
Stage 4: 90°
- Install the upper timing chain.
Refer to: UPPER TIMING CHAIN
- Install the fuel injectors.
Refer to: FUEL INJECTORS (G1867850)
- Install the fuel rail.
Refer to: FUEL RAIL
- Connect the startup battery ground cable.
Refer to: BATTERY AND CABLES