High Pressure Fuel Pump
Schematic Diagram - High Pressure Fuel Pump
| ITEM | DESCRIPTION |
|---|---|
| 1 | Pressure Relief Valve (PRV) |
| 2 | High Pressure (HP) fuel outlet connection |
| 3 | Check valve |
| 4 | Pump plunger |
| 5 | Low Pressure (LP) fuel inlet connection |
| 6 | Damper chamber |
| 7 | Fuel metering valve |
In addition to the plunger, each High Pressure (HP) fuel pump contains:
- A damper chamber
- A fuel metering valve
- A check valve
- A Pressure Relief Valve (PRV).
The damper absorbs pressure pulses from the Low Pressure (LP) fuel system. The fuel metering valve regulates the output pressure from the HP fuel pump. The fuel metering valve is a normally open solenoid valve controlled by the Powertrain Control Module (PCM) with a Pulse Width Modulation (PWM) signal. During the inlet stroke of the plunger the fuel metering valve is de-energized, which allows LP fuel into the pumping chamber. The PCM energizes the fuel metering valve closed during the delivery stroke of the plunger. The pressurized fuel in the pumping chamber flows through the check valve into the fuel rail through the HP fuel line.
By changing the closing point of the fuel metering valve, the PCM can determine the volume of fuel output during the delivery stroke, and thus the fuel pressure in the fuel rail. The check valve prevents the return of HP fuel to the pumping chamber during the inlet stroke of the plunger.
The Pressure Relief Valve (PRV) protects the HP side of the system from excessive pressure if there is a failure of the fuel metering valve. If the HP fuel pump delivery pressure increases to 250 bar (3626 lbf/in2 ), the PRV opens and returns fuel to the inlet side of the plunger.