Cylinder Head Gasket Selection
WARNING: This page is about a different variant/trim than selected.
| PISTON PROTRUSION | THICKNESS OF COMPRESSED GASKET | NUMBER OF HOLES/IDENTIFICATION MARKS |
|---|---|---|
| 0.694 to 0.739 mm | 1.30 mm | 1 |
| 0.740 to 0.861 mm | 1.40 mm | 2 |
| 0.862 to 0.939 mm | 1.50 mm | 3 |
| 0.940 to 1.06 mm | 1.60 mm | 4 |
| 1.061 to 1.106 mm | 1.70 mm | 5 |
TORQUE SPECIFICATIONS
| DESCRIPTION | NM | LB-FT |
|---|---|---|
| Crankshaft main bearing cap retaining bolts: | ||
| Stage 1 | 25 | 18 |
| Stage 2 | 58 | 43 |
| Stage 3 | 135° | 135° |
| Stage 4 | Loosen retaining bolts | Loosen retaining bolts |
| Stage 5 | 25 | 18 |
| Stage 6 | 37 | 27 |
| Stage 7 | 135° | 135° |
| Intermediate gear retaining nut | 92 | 68 |
| Connecting rod cap retaining bolts: | ||
| Stage 1 | 20 | 15 |
| Stage 2 | 125° | 125° |
| Piston cooling jet retaining bolts | 12 | 9 |
| Windage tray retaining bolts | 12 | 9 |
| Oil pump retaining bolts | 25 | 18 |
| Oil pump chain tensioner retaining bolt | 12 | 9 |
| Oil pump pick-up pipe retaining bolts | 12 | 9 |
| Oil pump chain sprocket retaining bolt: | ||
| Stage 1 | 60 | 44 |
| Stage 2 | 90° | 90° |
| Engine oil drain plug | 25 | 18 |
| Oil pan retaining bolts | 25 | 18 |
| Fuel pump retaining bolts | 25 | 18 |
| Fuel pump sprocket retaining nut | 80 | 59 |
| Lower timing chain sprocket retaining bolt | 35 | 26 |
| Lower timing chain guide retaining bolts | 25 | 18 |
| Lower timing chain lever retaining nut | 12 | 9 |
| Lower timing chain tensioner retaining bolts | 12 | 9 |
| Lower timing chain cover retaining bolts | 25 | 18 |
| Piston cooling jet solenoid | 12 | 9 |
| Oil cooler retaining bolts | 25 | 18 |
| Engine mount bracket retaining bolts | 63 | 46 |
| Vacuum hose connection retaining bolt | 5 | 4 |
| Cylinder head retaining bolts | A | A |
| Camshaft cap retaining bolts | 12 | 9 |
| Camshaft carrier retaining bolts: | ||
| Stage 1 | 7 | 5 |
| Stage 2 (M8x40) | 15 | 11 |
| Stage 3 (M8x80) | 25 | 18 |
| Upper timing chain guide retaining bolt | 25 | 18 |
| Upper timing chain tensioner | 55 | 41 |
| Intake camshaft sprocket retaining bolt: | ||
| Stage 1 | 10 | 7 |
| Stage 2 | Loosen 1/4 of a turn | Loosen 1/4 of a turn |
| Stage 3 | 80 | 59 |
| Stage 4 | 90° | 90° |
| Variable camshaft unit retaining bolt: | ||
| Stage 1 | 10 | 7 |
| Stage 2 | Loosen 1/4 of a turn | Loosen 1/4 of a turn |
| Stage 3 | 25 | 18 |
| Stage 4 | 40° | 40° |
| Engine front cover retaining bolts | 12 | 9 |
| Idler pulley retaining bolt | 25 | 18 |
| Coolant pump retaining bolts | 12 | 9 |
| Crankshaft pulley bolts: | ||
| Stage 1 | 37 | 27 |
| Stage 2 | 90° | 90° |
| Camshaft position (CMP) sensor retaining bolt | 8 | 6 |
| Upper timing chain cover retaining bolts | 12 | 9 |
| Variable camshaft timing solenoid retaining bolts | 9 | 7 |
| Glow plug | 18 | 13 |
| Fuel injector clamp retaining bolts: | ||
| Stage 1 | 11 | 8 |
| Stage 2 | 162° | 162° |
| Fuel rail retaining bolts | 25 | 18 |
| Fuel rail high-pressure fuel line unions: | ||
| Stage 1 | 10 | 7 |
| Stage 2 | 62° | 62° |
| Valve cover retaining bolts | 12 | 9 |
| oil filter housing retaining bolts | 12 | 9 |
| Cylinder head temperature (CHT) sensor | 11 | 8 |
| Intake manifold retaining bolts | 12 | 9 |
| Intake manifold support retaining bolts | 12 | 9 |
| Fuel pump to fuel rail fuel line bracket retaining bolt | 10 | 7 |
| Fuel pump high-pressure fuel line union: | ||
| Stage 1 | 15 | 11 |
| Stage 2 | 62° | 62° |
| Cylinder block temperature sensor | 11 | 8 |
| Thermostat retaining bolts | 12 | 9 |
| Coolant pump intake elbow retaining bolts | 25 | 18 |
| Lower pressure exhaust gas recirculation (EGR) cooler retaining bracket bolts | 12 | 9 |
| Exhaust manifold retaining bolts | 18 | 13 |
| Exhaust manifold heatshield retaining bolts | 9 | 7 |
| Turbocharger to exhaust manifold retaining nuts | 27 | 20 |
| Turbocharger heatshield retaining bolts | 9 | 7 |
| Turbocharger support bracket retaining bolts: | ||
| Stage 1 (M8x20) | 7 | 5 |
| Stage 2 (M8x20) | 25 | 18 |
| Stage 3 (M8x25) | 25 | 18 |
| Stage 4 (M6x14) | 9 | 7 |
| Turbocharger oil feed pipe unions | 18 | 13 |
| Turbocharger oil drain tube retaining bolt | 12 | 9 |
| High pressure EGR valve retaining bolts | 12 | 9 |
| EGR crossover pipe retaining bolts: | ||
| Stage 1 | 12 | 9 |
| Stage 2 | Loosen 1/4 of a turn | Loosen 1/4 of a turn |
| Stage 3 | 12 | 9 |
| High pressure EGR pipe to intake manifold retaining bolts: | ||
| Stage 1 | 7 | 5 |
| Stage 2 | Loosen 1/4 of a turn | Loosen 1/4 of a turn |
| Stage 3 | 7 | 5 |
| High pressure EGR pipe to high pressure EGR valve retaining bolts: | ||
| Stage 1 | 12 | 9 |
| Stage 2 | Loosen 1/4 of a turn | Loosen 1/4 of a turn |
| Stage 3 | 12 | 9 |
| High pressure EGR cooler clamp | 4 | 3 |
| High pressure EGR cooler upper retaining bolt: | ||
| Stage 1 | 12 | 9 |
| Stage 2 | Loosen 1/4 of a turn | Loosen 1/4 of a turn |
| Stage 3 | 12 | 9 |
| High pressure EGR cooler to high pressure EGR valve retaining bolts: | ||
| Stage 1 | 12 | 9 |
| Stage 2 | Loosen 1/4 of a turn | Loosen 1/4 of a turn |
| Stage 3 | 12 | 9 |
| High pressure EGR cooler lower retaining bolt: | ||
| Stage 1 | 7 | 5 |
| Stage 2 | Loosen 1/4 of a turn | Loosen 1/4 of a turn |
| Stage 3 | 7 | 5 |
| Low pressure EGR cooler retaining bolt: | ||
| Stage 1 | 25 | 18 |
| Stage 2 | Loosen 1/4 of a turn | Loosen 1/4 of a turn |
| Stage 3 | 25 | 18 |
| Low pressure EGR valve retaining bolts | 25 | 18 |
| Turbocharger support bracket retaining bolts | 25 | 18 |
| Turbocharger intake pipe retaining bolts | 25 | 18 |
| Coolant pump inlet elbow retaining bolts | 25 | 18 |
| Low pressure EGR temperature sensor | 3 | 2.2 |
| High pressure EGR temperature sensor | 3 | 2.2 |
| EGR pressure sensor retaining bolt | 12 | 9 |
| Turbocharger outlet temperature sensor | 3 | 2.2 |
| Throttle body retaining screws | 12 | 9 |
| Exhaust temperature sensor | 35 | 26 |
| Breather hose retaining bolts | 12 | 9 |
| Oil level indicator retaining bolt | 7 | 5 |
| Oil filler neck retaining bolt | 12 | 9 |
| Vacuum pipe assembly retaining bolt | 40 | 30 |
| Coolant pump pulley retaining bolts | 25 | 18 |
| Flywheel/flexplate retaining bolts: | ||
| Stage 1 | 30 | 22 |
| Stage 2 | 120° | 120° |
| Crankshaft position (CKP) sensor retaining bolt | 12 | 9 |
New nuts/bolts must be installed
A = refer to procedure for correct torque sequence